Measurement and evaluation of the surface topography of fine diamond grinding wheel

2007 ◽  
Vol 43 (10) ◽  
pp. 108 ◽  
Author(s):  
Fengwei HUO
2008 ◽  
Vol 389-390 ◽  
pp. 36-41
Author(s):  
Feng Wei Huo ◽  
Dong Ming Guo ◽  
Ren Ke Kang ◽  
Zhu Ji Jin

A 3D profiler based on scanning white light interferometry with a lateral sampling interval of 0.11μm was introduced to measure the surface topography of a #3000 diamond grinding wheel, and a large sampling area could be achieved by its stitching capability without compromising its lateral or vertical resolution. The protrusion height distribution of diamond grains and the static effective grain density of the grinding wheel were derived, and the wheel chatter and the deformation of the wheel were analyzed as well. The study shows that the grain protrusion height obeys an approximate normal distribution, the static effective grain density is much lower than the theoretical density, and only a small number of diamond grains are effective in the grinding process with fine diamond grinding wheel. There exists waviness on the grinding wheel surface parallel with the wheel cutting direction. The cutting surface of the grinding wheel is not flat but umbilicate, which indicates that the elastic deformation at the wheel edges is much larger than in the center region.


2014 ◽  
Vol 22 (12) ◽  
pp. 3167-3174 ◽  
Author(s):  
崔长彩 CUI Chang-cai ◽  
余卿 YU Qing ◽  
张遨 ZHANG Ao ◽  
李瑞旭 LI Rui-xu ◽  
黄辉 HUANG Hui ◽  
...  

2006 ◽  
Vol 304-305 ◽  
pp. 76-80 ◽  
Author(s):  
Jin Xie ◽  
Yong Tang ◽  
Junichi Tamaki

This paper conducted Electro-Contact Discharge (ECD) dressing experiment for #600 diamond grinding wheel to understand how fine diamond grits protrude from metal-bonded wheel surface. The SEM observation, EDS analysis, image processing and 3D grit modeling on wheel surface were carried out to investigate grit protrusion characteristics. Then ECD dressing and mechanical dressing experiments were carried out to identify the effect of grit protrusion feature on grinding performance. It is confirmed that the dressed wheel surface topography is sensitive to open circuit voltage Ei, discharge polarity and electrode composition. Meanwhile, ECD dressing with Ei=15V and straight polarity can produce superior protrusion topography without the damage of diamond crystal faces and the bond tail behind protrusive grit. It can obtain better ground surface of hard-brittle material than mechanical dressing with the bond tail.


2008 ◽  
Vol 3 (3) ◽  
pp. 325-331 ◽  
Author(s):  
Fengwei Huo ◽  
Zhuji Jin ◽  
Renke Kang ◽  
Dongming Guo ◽  
Chun Yang

1999 ◽  
Vol 65 (4) ◽  
pp. 581-585
Author(s):  
Katsumi MIZUTANI ◽  
Tsuneo KAWANO ◽  
Kazutoshi ADACHI ◽  
Nobuo KUMAGAI

2013 ◽  
Author(s):  
Shuang Wang ◽  
Changcai Cui ◽  
Chunqi Huang ◽  
Hui Huang ◽  
Ruifang Ye ◽  
...  

2011 ◽  
Vol 487 ◽  
pp. 1-5
Author(s):  
Shang Gao ◽  
Ren Ke Kang ◽  
Y. Li ◽  
Hang Gao

Surface and subsurface damage affect the preparation of high-resolution HgCdTe and CdZnTe detectors. Grinding experiments were performed on CdZnTe substrates with the grinding wheels of different abrasive sizes. The surface topography and subsurface damages of CdZnTe substrates ground by diamond grinding wheels with different grit sizes were studied. The effects of the grit sizes of grinding wheels on the surface topography and subsurface damage of CdZnTe substrates were discussed. The surface roughness and subsurface damage layer depth of CdZnTe after grinding with #3000 diamond grinding wheel are only Ra 7 nm and 100 nm, proved that grinding is of great potential for CdZnTe substrate processing.


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