Online Monitoring and Control Method of Product Quality Based on Embedded Cyber-Physical System Models

2017 ◽  
Vol 53 (12) ◽  
pp. 94 ◽  
Author(s):  
Gang XU
Author(s):  
Chao Liu ◽  
Pingyu Jiang

Social factory is served as the production node of social manufacturing communities/network to make manufacturing factories shift to the internet-based ones. The social factory aims to deal with fast-changing production requirements, sharing and competing of product orders, flexible resource configuration, ubiquitous interconnections, and real-time production monitoring and control. To achieve these visions, an extended cyber-physical system-enabled social factory model is proposed by integrating current cyber-physical system with machining equipment, social sensors, and smart workpieces. Within the proposed social factory model, the system framework and runtime logic are presented, and some core concepts such as extended cyber-physical system node, social sensor, and smart workpiece are clarified. Based on that, the social factory model is implemented by developing diverse extended cyber-physical system nodes and then connecting them with humans to form a collaborative production network where humans can access and control the machines anywhere and anytime. To validate the proposed social factory framework, a flexible production line in our lab is regarded as an extended cyber-physical system-enabled social factory to demonstrate the decentralized production interaction and cooperation.


2018 ◽  
Vol 53 (4) ◽  
pp. 617-630 ◽  
Author(s):  
Brandon Bohrer ◽  
Yong Kiam Tan ◽  
Stefan Mitsch ◽  
Magnus O. Myreen ◽  
André Platzer

Author(s):  
Adamu Yebi ◽  
Beshah Ayalew ◽  
Satadru Dey

This article discusses the challenges of non-intrusive state measurement for the purposes of online monitoring and control of Ultraviolet (UV) curing processes. It then proposes a two-step observer design scheme involving the estimation of distributed temperature from boundary sensing cascaded with nonlinear cure state observers. For the temperature observer, backstepping techniques are applied to derive the observer partial differential equations along with the gain kernels. For subsequent cure state estimation, a nonlinear observer is derived along with analysis of its convergence characteristics. While illustrative simulation results are included for a composite laminate curing application, it is apparent that the approach can also be adopted for other UV processing applications in advanced manufacturing.


Author(s):  
Hendy Tannady Tan

One way to increase profitability internally in PT Mangul Jaya - Bekasi is decreasing any costs produced from poor product quality by producing shoes with good quality. This study uses the DMAIC (define, measure, analyze, improve, control) method as a measuring tool. DMAIC is a quality improvement method that directly solves any problems related to the quality of a product even the primary cause of it. From the results of the study it is concluded that at the phase “define” shoes type Cheetah is the most problematic. Furthermore, on phase “measurement” it is identified that the Cp value of the Cheetah is below 1 which means that the process capability is low. After passing through the three sequencing steps (analyze, improve and control), finally this research is able to reduce the defects that occur in the shoes type Cheetah.


2015 ◽  
Vol 785 ◽  
pp. 236-240
Author(s):  
Tan Jen Hau ◽  
N.M. Nor ◽  
T. Ibrahim ◽  
H. Daud

A new method for monitoring and control of domestic distribution box is proposed and developed for automated recovery of power continuity during interruption. The system automatically test each of the sockets to determine the source of the failure and isolate them. The data of the modified connection will be sent to the client through a server, wirelessly to notify the user the modifications made. Parallel processing via multi-threading in the server are used to increment the upper limit of TCP transmission's throughput. Multiple SQLite database are used by multiple threads for parallel storage of data to increase performance.


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