scholarly journals Metode DMAIC Sebagai Solusi Pengendalian Kualitas Produksi Sepatu Tambang: Studi Kasus PT Mangul Jaya-Bekasi

2012 ◽  
Vol 3 (1) ◽  
pp. 509
Author(s):  
Hendy Tannady Tan
Keyword(s):  
Quality Improvement ◽  
Product Quality ◽  
Control Method ◽  
Phase Measurement ◽  
Process Capability ◽  
Improvement Method ◽  
Measuring Tool ◽  
And Control ◽  
Quality Improvement Method

One way to increase profitability internally in PT Mangul Jaya - Bekasi is decreasing any costs produced from poor product quality by producing shoes with good quality. This study uses the DMAIC (define, measure, analyze, improve, control) method as a measuring tool. DMAIC is a quality improvement method that directly solves any problems related to the quality of a product even the primary cause of it. From the results of the study it is concluded that at the phase “define” shoes type Cheetah is the most problematic. Furthermore, on phase “measurement” it is identified that the Cp value of the Cheetah is below 1 which means that the process capability is low. After passing through the three sequencing steps (analyze, improve and control), finally this research is able to reduce the defects that occur in the shoes type Cheetah.

scholarly journals Green Quality Improvement Using Six Sigma Method

2020 ◽  
Vol 5 (8) ◽  
pp. 583-588
Author(s):  
Sutrisno Harianto ◽  
Ellysa Nursanti
Keyword(s):  
Quality Improvement ◽  
Six Sigma ◽  
Raw Materials ◽  
Improvement Method ◽  
World Class ◽  
Quality Of Products ◽  
And Control ◽  
Level 2 ◽  
Quality Improvement Method

Traditional cast brass handicrafts Majapahit is one of the nation's cultural heritage which has a high historical value. The uniqueness and quality become the hallmark of this craft products. The results of handmade products such as sculptures, wall hangings, souvenirs, ornaments doors and so on. To increase the sales of traditional handicrafts of brass castings, required Majapahit applicative technical efforts in improving the quality of products which are ecofriendly. Quality improvement method such as Six sigma. Six sigma focuses on decreasing flawed rate, by reaching the standard 3, 4 flawed in a thousand possibility. Six sigma has 5 phases; define, measure, analyze, improvement, and control. In this research, six sigma is applied in producing cast brass handicraft starting from making the master mold, preparation of smelting raw materials, cooling process, releasing of the mold, and finishing. Purposefully to improve the quality by overcoming and decreasing the high of flawed possibility and also applying marketing mixture in improving the market segmentation of traditional cast brass of Majapahit market. The result is quality improvement is shown by decreasing happen in number of flawed product in total of mean for about 154, 8 decreased to 59,5. While the calculation of the six sigma, flawed product of cast brass handicraft is for about 1,7625 sigma value or being in level 2 and increased to 3,725 or being in level 4 with the flawed possibility in amount 235,000 for thousand times of production. The ability of production for the requirement which is wanted by the consumers and owning a good enough capability but still needed some correction to achieve world class home industry

scholarly journals Quality Improvement of Capacitors through Fishbone and Pareto Techniques

2019 ◽  
Vol 8 (2) ◽  
pp. 2248-2252
Keyword(s):  
Quality Improvement ◽  
Product Quality ◽  
Welding Process ◽  
Pareto Chart ◽  
Pareto Analysis ◽  
Fishbone Diagram ◽  
And Control ◽  
Continue Monitoring ◽  
Research Show

In the present scenario there are various methods are available to improve and control the product quality of any organization but it is necessary to continue monitoring and measuring the process so that product quality can be maintain. Through this paper try to examined the various defects during capacitor manufacturing process by using fishbone and Pareto analysis. To analyze the various defects, three months data has been collected from October 2018 to December 2018 and analyze all the defects through fishbone and Pareto chart. The outcomes of the research show that the maximum problem was arises from the capacitor’s winding and welding process and have to mainly focus on those area so that defects can be controlled up to maximum extend. To minimize all the defects, prepare fishbone diagram which shows all the root causes of defects and afterward analyze through pareto chart. Now follow some suggestive action to reduces the defects and improve the overall quality of the capacitors.

scholarly journals Penerapan Metoda Six Sigma DMAIC untuk Mengurangi Cacat Pakaian 514 (Studi Kasus di CV Jaya Reksa Manggala)

2018 ◽  
Vol 7 (1) ◽  
pp. 31
Author(s):  
Sugih Sudharma Tjandra ◽  
Nixon Setia Utama ◽  
Hanky Fransiscus
Keyword(s):  
Quality Improvement ◽  
Initial Data ◽  
Six Sigma ◽  
Sigma Level ◽  
Control Stage ◽  
Improvement Method ◽  
And Control ◽  
Dmaic Method

<em>CV Jaya Reksa Manggala (JRM) is one of clothing company. With increasing competition in this clothing company, the companies are required to keep improving the quality of clothing products. One of the important things in quality is reduction of product defects. One of the proven methods of  quality improvement is the Six Sigma DMAIC method, which is a continous improvement method that aims to achieve the best quality. One of the products of CV JRM which is still have a lot of defects is 514 products. From the initial data obtained, DPMO value for process I and II for 514 products is 10,768.52 and 27,341.42 with sigma level 3.79 and 3.43. The steps undertaken in this Six Sigma DMAIC method include define, measure, analyze, implementation and control. Several proposed improvements were then made to reduce the problem of these defects and from the data at the control stage, the DPMO values of processes I and II became 2,941.76 and 1,812.69 with sigma levels of 4.25 and 4.41. From this result it can be said that with Six Sigma DMAIC method, there is improvement of quality for product 514 at CV JRM. </em>

scholarly journals Hexahedral Mesh Quality Improvement with Geometric Constraints

2021 ◽  
Author(s):  
wei peng ◽  
Xinguang Wu ◽  
Yidong Bao ◽  
Chaoyang Zhang ◽  
Weixi Ji
Keyword(s):  
Quality Improvement ◽  
Geometric Constraints ◽  
Mesh Quality ◽  
Quality Improvements ◽  
Hexahedral Mesh ◽  
Different Types ◽  
Hexahedral Meshes ◽  
Improvement Method ◽  
Quality Improvement Method

Abstract Hexahedral mesh is of great value in the analysis of mechanical structure, and the mesh quality has an important impact on the efficiency and accuracy of the analysis. This paper presents a quality improvement method for hexahedral meshes, which consists of node classification, geometric constraints based single hexahedron regularization and local hexahedral mesh stitching. The nodes are divided into different types and the corresponding geometric constraints are established in single hexahedron regularization to keep the geometric shapes of original mesh. In contrast to the global optimization strategies, we perform the hexahedral mesh stitching operation within a few local regions surrounding elements with undesired quality, which can effectively improve the quality of the mesh with less consuming time. A number of mesh quality improvements for hexahedral meshes generated by a variety of methods are introduced to demonstrate the effectiveness of our method.

The Research and Application of DMAIC Quality Improvement Method in Chips Welding Line of T Company

2014 ◽  
Vol 543-547 ◽  
pp. 1227-1230
Author(s):  
Hong Na Guo ◽  
Jun Ming Zhu
Keyword(s):  
Quality Improvement ◽  
Quality Data ◽  
Orthogonal Experimental Design ◽  
Optimum Process ◽  
Welding Defects ◽  
Welding Line ◽  
Improvement Method ◽  
Quality Of Products ◽  
Quality Improvement Method

DMAIC model is applied to improve the high welding defects in a welding line program of T company, and the quality data was analyzed by Minitab software. Firstly, define the project scope for improvement and the type of weld defects is measured; Secondly, analysis the cause of the main strength of welding defects with the help of brainstorming method. After that, the optimum process parameters are determined by orthogonal experimental design. Finally, all of these works makes defects reduced to 3500ppm,which improves the quality of products greatly and reduce the loss of production.

Studi Kualitas Puding Melalui Pendekatan Six Sigma Studi Kasus Di Pt. Keong Nusantara Abadi

2019 ◽  
Vol 1 (1) ◽  
pp. 44
Author(s):  
Rony Trizudha ◽  
Sri Rahayuningsih ◽  
Ana Komari
Keyword(s):  
Quality Control ◽  
Quality Improvement ◽  
Production Process ◽  
Product Quality ◽  
Six Sigma ◽  
Improve Quality ◽  
High Productivity ◽  
Fierce Competition ◽  
And Control ◽  
Technology Advances

As technology advances at this time, players in business are aware of the importance of product quality in the increasingly fierce competition in the industrial world due to the emergence of many similar companies. Therefore, companies must be able to compete to meet customer desires and try to retain customers. To maintain customers and their marketing areas, companies must have high competitiveness in order to survive by prioritizing quality improvement, increasing efficiency and increasing productivity to improve quality because by increasing quality, products can be accepted among consumers so that company goals can be fulfilled. Therefore, the company must carry out effective quality control which will result in high productivity, lower overall cost of making goods and the factors that cause production failure to be minimized. To improve quality, use the six sigma method, DMAIC and seven tools so that it can be known the cause of the damage and what actions are taken so that there needs to be a controversy to stabilize the processes of the production process so that we can know what percentage of damage and what factors cause damage, therefore there must be measurements and recommendations for improvement and control to reduce the causes From the analysis, it was found that the dent cup was 20.36%, the lid was 21.36% less dense, the lid was damaged in the finished product 18.72%, the cup was 19.28% less thick, the packaging was flexible 20.55%Seiring kemajuan teknologi pada saat ini pelaku di bisnis menyadari akan pentingnya kualitas produk dalam persaingan dunia industri yang semakin ketat karena banyak bermunculan perusahaan-perusahaan sejenis. Oleh sebab itu perusahaan harus dapat bersaing untuk memenuhi keinginan  pelanggan dan berusaha dapat mempertahankan pelanggan. Untuk mempertahankan pelangan dan wilayah pemasaranya perusahaan-perusahaan harus mempunyai daya saing yang tinggi untuk dapat bertahan dengan mengutamakan peningkatan mutu, peningkatan efisiensi dan peningkatan produktivitas untuk meningkatkan kualitas karena dengan peningkatan kualitas, produk dapat diterima di kalangan konsumen sehingga tujuan perusahaan dapat terpenuhi. Maka dari itu perusahaan harus melakukan pengendalian kualitas yang efektif akan menghasilkan produktivitas yang tinggi, biaya pembuatan barang keseluruhan yang lebih  rendah serta  faktor-faktor yang menyebabkan kegagalan produksi akan dapat ditekan sekecil mungkin. Untuk meningkatkan kualitas mengunakan metode six sigma, DMAIC dan seven tools agar dapat diketahui penyebab  kerusakan  dan  tindakan  apa  saja  yang dilakukan sehingga perlu ada kontror untuk menstabilkan  peoses proses produksi sehinga dapat di ketahui berapa persen  kerusakan dan faktor-faktor apa saja yang menyebabkan  kerusakan maka dari itu harus ada pengukuran dan  rekomendasi perbaikan serta melakukan kontrol untuk mengurangi penyebab kerusakan. Dari hasil analisis  di ketahui cup  penyok 20,36%, lid kurang  rapat  21,36%, lid  rusak  pada produk jadi 18,72%,cup kurang tebal 19,28 %kemasan lentur 20,55%

The Application of S7-200 PLC Reactive Compensation Device in Small Substation

2012 ◽  
Vol 479-481 ◽  
pp. 1476-1480
Author(s):  
Qing He Chu ◽  
Wen Si Cao ◽  
Zhen Nie
Keyword(s):  
Reactive Power ◽  
Control Method ◽  
High Reliability ◽  
Reactive Power Compensation ◽  
Control Device ◽  
Reactive Compensation ◽  
Reconstruction Project ◽  
Compensation Device ◽  
And Control

In the present rural power grid reconstruction project ,according to the problems of capacitor reactive power compensation in rural small substation. Take a small substation for instance, according to its operation and control method, set the criterion of the capacitor bank switching. A new high reliability, flexible reactive power compensation control device based on s7-200 PLC is designed. It plays an important role in improving the power supply , guaranteeing the quality of voltage, reducing the loss of rural power gid.

The effect of export tax rebates on product quality: evidence from China's agricultural product processing industry

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yue Liang ◽  
Jingqi Dang ◽  
Shuai Chen
Keyword(s):  
Quality Improvement ◽  
Product Quality ◽  
Policy Implications ◽  
Medium Size ◽  
Agricultural Product ◽  
Firm Innovation ◽  
Processing Industry ◽  
Content Type ◽  
Export Tax

PurposeThis study aims to establish the linkage among export tax rebate (ETR), firm innovation and product quality of Chinese agricultural product processing industry (APPI), so that more targeted policy implications can be discussed.Design/methodology/approachUsing highly disaggregated firm-product-destination-level data through 2001 to 2013 of Chinese APPI, this study employs a two-way fixed effects specification to establish the linkage between ETR and product quality, while the mediational model is adopted to examine potential mechanisms.FindingsBaseline estimates show that a 1% increase in ETR rate leads to a significant increase in the product quality of APPI by 0.12% on the whole. However, there is a nonlinear, inverse-U shaped relationship between ETR and product quality, and the optimal inflection point occurs when ERT rate equals 0.15. Mechanism analyses show that firm innovation is an important impact channel, which explains 9.8% of quality improvement induced by raising ETR. Further heterogeneous analyses reveal both the total effects of ETR on product quality and the mediation effects of innovation are dominated by young SMEs (small and medium-size enterprises).Practical implicationsAuthorities can promote the innovation and then product quality improvement of young SMEs by moderately increasing ETR rate. To ensure ETR more effective in improving quality, it is necessary for the government to encourage innovation. Authorities can reduce the risk of innovation failure for low-tech firms by increasing R&D subsidies, while ensuring innovation returns for high-tech firms in combination with stronger intellectual property protection.Originality/valueFirst, this is one of the earlier studies to explore the relationship between ETR and product quality specifically for Chinese APPI. Second, we show firm innovation as an important mediator so that policies aim at raising ETR rates are eventually beneficial to product quality. Third, using the highly disaggregated data, we allow ETR rate to vary across different products, which is an improvement in the accuracy of previous literature. Finally, our research provides additional empirical evidence for revealing the micro-mechanism of ETR affecting firm behaviors.

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