In the process of cutting of steels, high strength and heat-resistant alloys a strong warming-up of the cutting instrument takes place, necessitating its cooling by special emulsions and resulting in quick wear and increase of products cost. It was determined by experiment, that during a metal with current cutting, an electro-plastic effect arises. During the lector-plastic cutting, the plastic deformation of a metal under pulse current effect becomes easier, making the friction force between the metal chips and the cutting instrument front edge lower. The electro-plastic metal cutting method accounting the current polarity, current density vector directions, as well as pulse current parameters, can considerably improve the cut surface microstructure and increase the instrument service life. At that, the thermal regime of the cutting can be lowered due to cutting force lowering and heating zone shifting inside the piece or the instrument due to Thomson effect. It was shown, that during the electro-plastic metal cutting the friction force can decrease by 25–30% at the favorable current density vector orientation, as it takes place during electro-static metal drawing and rolling. The current plasticizing action results in decreasing friction force and the chips twisting radius, which can be confluent even for cast iron. At the example of metal drilling with the pulse current, the important current effects on the cutting mechanical parameters revealed. The conditions of metal electro-plastic cutting stated. Results of the experiment study of metal electro-plastic cutting quoted for the processes of steel and cast iron drilling.
Stability of current density impedance imaging II
