Identification and Modeling of Vibration Signals in Startup Stage of Electric Driven Reciprocating Pump

2012 ◽  
Vol 184-185 ◽  
pp. 256-262
Author(s):  
Miao Rong Lv ◽  
Mei Li ◽  
Shi Gang Shen ◽  
Bao Jian Wei

How to realize signal modeling and vibration signal characteristic extraction is a very significant topic. A large amount of drilling pump vibration signals were acquired from the indoor tests. The startup signals with time consistency were segmented from these measurement signals and analyzed in detail. There are mainly such five types of vibrations in the startup signals as the pump body’s vibration, whistle, shocks in moving parts, and impacts of the value lifted off or dropped on the seat, friction or grinding between moving parts. The pump body’s vibration and whistle have good time-frequency characteristics and change very regularity, which are defined as the startup vibration in this paper. The pump body’s vibration signals are modeled by OFMM method. After to exclude the OFMM modeling signal, the remaining signal was separated into different integrated components according to their vibration sources by PFM method, a HMM whistle vibration model based on PFM parameters was achieved. Furthermore, A combination of OFMM and HMM model is used to describe the pump startup vibration. Realistic simulation on the pump’s startup vibration has been achieved. Signal simulation was also carried out by use of this combination model. This approach is expected to become a powerful tool for drilling pump’s startup vibration signal analysis and modeling.

Author(s):  
Shibin Wang ◽  
Laihao Yang ◽  
Xuefeng Chen ◽  
Chaowei Tong ◽  
Baoqing Ding ◽  
...  

Vibration signal analysis has been proved as an effective tool for condition monitoring and fault diagnosis for rotating machines in the manufacturing process. The presence of the rub-impact fault in rotor systems results in vibration signals with fast-oscillating periodic instantaneous frequency (IF). In this paper, a novel method for rotor rub-impact fault diagnosis based on nonlinear squeezing time-frequency (TF) transform (NSquTFT) is proposed. First, a dynamic model of rub-impact rotor system is investigated to quantitatively reveal the periodic oscillation behavior of the IF of vibration signals. Second, the theoretical analysis for the NSquTFT is conducted to prove that the NSquTFT is suitable for signals with fast-varying IF, and the method for rotor rub-impact fault diagnosis based on the NSquTFT is presented. Through a dynamic simulation signal, the effectiveness of the NSquTFT in extracting the fast-oscillating periodic IF is verified. The proposed method is then applied to analyze an experimental vibration signal collected from a test rig and a practical vibration signal collected from a dual-rotor turbofan engine for rotor rub-impact fault diagnosis. Comparisons are conducted throughout to evaluate the effectiveness of the proposed method by using Hilbert–Huang transform, wavelet-based synchrosqueezing transform (SST), and other methods. The application and comparison results show that the fast-oscillating periodic IF of the vibration signals caused by rotor rub-impact faults can be better extracted by the proposed method.


2010 ◽  
Vol 439-440 ◽  
pp. 1037-1041 ◽  
Author(s):  
Yan Jue Gong ◽  
Zhao Fu ◽  
Hui Yu Xiang ◽  
Li Zhang ◽  
Chun Ling Meng

On the basis of wavelet denoising and its better time-frequency characteristic, this paper presents an effective vibration signal denoising method for food refrigerant air compressor. The solution of eliminating strong noise is investigated with the combination of soft threshold and exponential lipschitza. The good denoising results show that the presented method is effective for improving the signal noise ratio and builds the good foundation for further extraction of the vibration signals.


1995 ◽  
Vol 2 (6) ◽  
pp. 437-444 ◽  
Author(s):  
Howard A. Gaberson

This article discusses time frequency analysis of machinery diagnostic vibration signals. The short time Fourier transform, the Wigner, and the Choi–Williams distributions are explained and illustrated with test cases. Examples of Choi—Williams analyses of machinery vibration signals are presented. The analyses detect discontinuities in the signals and their timing, amplitude and frequency modulation, and the presence of different components in a vibration signal.


2008 ◽  
Author(s):  
Pan Hong ◽  
Zheng Yuan

A vibration-based fault diagnosis method of pump units based on wavelet packet transform (WPT) is proposed in this paper. Compared with Fourier transform (FT) and wavelet transform (WT), WPT can subdivide the whole time-frequency domain. It can perform signals with good time resolution at high frequency and vice versa. WPT is considered as a good tool to signal denoising, accounting for its perfect ability in decomposing and reconstructing signal and its characteristic of no redundancy and divulges after denoising. In addition, WPT modulus maximal coefficient provides a simple but accurate method in calculating the Lipschitz exponents, which is the measurement of signal singularity. According to the singularity analysis results of vibration signal, we can recognize the fault pattern of pump units. This paper makes a detail research on signal denoising and singularity analysis based on WPT. Taking the main shaft and thrust bearing vibration signal for example, the experimental results show that WPT is effectively in the fault diagnosis system of pump unit.


Author(s):  
Walter Bartelmus ◽  
Radosław Zimroz

The paper deals with mathematical modelling and computer simulation of a gearbox driving system with a double stage gearbox. Mathematical modelling and computer simulations are used for supporting diagnostic inference. Vibration is thought of as a signal of gear condition. It is stressed that vibration generated by gears is influenced by many factors. These factors are divided into four groups: design, production technology, operational, condition change. The condition change of a gearbox is given by gear faults that are divided into single faults such as a tooth crack or breakage or distributed faults as pitting, scuffing, and erosion. The faults are modelled in the case of a crack as a change of tooth stiffness in the case of distributed faults they are given multi-parameter functions. Simulated signals undergo signal analysis by spectrum, cepstrum, time-frequency spectrogram. It has been shown by computer simulation that single and distributed faults are identified by cepstrum. For explicit fault identification time-frequency spectrogram has to be additionally used. The computer simulation results are confirmed by analysis of measured vibration signals received from a gearbox wall/housing. The aim of mathematical modelling and computer simulation, besides finding the relationship between gear condition and vibration signal is in the future to give vibration signals for neural network training.


2012 ◽  
Vol 588-589 ◽  
pp. 2013-2017
Author(s):  
Dong Tao Li ◽  
Jing Long Yan ◽  
Le Zhang

Introduced the theory of S-transform, designed simulation experiment and the frequency components distribution versus time was, verified that the S-transformation method is suitable for blasting vibration signal time-frequency analyzed. Applied it to the time-frequency analysis of measured blasting vibration signals at situ, the results show that S-transform has excellent time-frequency representation ability and higher resolution, reveals the detail information of blasting vibration wave changing with time and frequency, and provides a new way for blasting vibration research. Determined the desired delay intervals through comparing the energy of signal and the time duration of the waveform at characteristic frequency between two-hole blasting vibration signals with different delay intervals.


2015 ◽  
Vol 813-814 ◽  
pp. 1012-1017 ◽  
Author(s):  
M.R. Praveen ◽  
M. Saimurugan

A gear plays a crucial role in the performance of a gear box. The faults in a gear reduces the gear life and if problem arises in shaft it affects bearing. Gear box is finally affected due to these faults. Vibration signals carries information about condition of a gear box which are captured using piezoelectric accelerometer. In this paper, features are extracted and classified using K nearest neighbours (KNN) algorithms for both time and frequency domain. The effectiveness of KNN in classification of gear faults for both time and frequency domain is discussed and compared.


2019 ◽  
Vol 11 (1) ◽  
pp. 168781401881675 ◽  
Author(s):  
Hsiung-Cheng Lin ◽  
Yu-Chen Ye

The rolling element bearing is one of the most critical components in a machine. Vibration signals resulting from these bearings imply important bearing defect information related to the machinery faults. Any defect in a bearing may cause a certain vibration with specific frequencies and amplitudes depending on the nature of the defect. Therefore, the vibration analysis plays a key role for fault detection, diagnosis, and prognosis to reach the reliability of the machines. Although fast Fourier transform for time–frequency analysis is still widely used in industry, it cannot extract enough frequencies without enough samples. If the real frequency does not match fast Fourier transform frequency grid exactly, the spectrum is spreading mostly among neighboring frequency bins. To resolve this drawback, the recent proposed enhanced fast Fourier transform algorithm was reported to improve this situation. This article reviews and compares both fast Fourier transform and enhanced fast Fourier transform for vibration signal analysis in both simulation and practical work. The comparative results verify that the enhanced fast Fourier transform can provide a better solution than traditional fast Fourier transform.


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