Application of Energy-Saving Principle of Mechanical Design in Hydraulic Excavator

2014 ◽  
Vol 635-637 ◽  
pp. 266-269
Author(s):  
Wei Bo Zhang
Keyword(s):  
Energy Saving ◽  
Mechanical Design ◽  
Fuel Tank ◽  
Hydraulic Excavator ◽  
Working Process ◽  
Balance System ◽  
Hydraulic Hybrid ◽  
Fixed Weight ◽  
Overall Stability ◽  
Heating Up

In the working process of the traditional hydraulic excavator, the potential energy could not be properly applied in the course of boom-down, whereas the boom requires additional kinetic energy to rise, resulting in a waste of energy, heating up the system, reducing the service life of the machine. As a solution to this problem, the paper proposes the balance hydraulic excavator, adhering to the energy-saving principle of mechanical design, on the basis of which, turning the traditional hydraulic excavator’s fixed weight into a sliding weight and fuel tank, meanwhile, connecting the sliding weight fuel tank with the boom fuel tank, which constitutes the machinery - hydraulic hybrid balance system to the effect of saving the system energy, improving the overall stability and reliability.

The design of modular oil tank: A new design process model

2020 ◽  
Vol 15 ◽  
Author(s):  
Jin Li ◽  
Xingsheng Jiang ◽  
Jingye Li ◽  
Yadong Zhao ◽  
Xuexing Li
Keyword(s):  
Product Design ◽  
Design Process ◽  
Process Model ◽  
Mechanical Design ◽  
Computer Software ◽  
Reference Value ◽  
Fuel Tank ◽  
Design Quality ◽  
Design Time ◽  
Design Process Model

Background: In the whole design process of modular fuel tank, there are some unreasonable phenomena. As a result, there are some defects in the design of modular fuel tank, and the function does not meet the requirements in advance. This paper studies this problem. Objective: Through on-the-spot investigation of the factory, a mechanical design process model is designed. The model can provide reference for product design participants on product design time and design quality, and can effectively solve the problem of low product design quality caused by unreasonable product design time arrangement. Methods: After sorting out the data from the factory investigation, computer software is used to program, simulate the information input of mechanical design process, and the final reference value is got. Results: This mechanical design process model is used to guide the design and production of a new project, nearly 3 months ahead of the original project completion time. Conclusion: This mechanical design process model can effectively guide the product design process, which is of great significance to the whole mechanical design field.

Research on energy-saving characteristics of battery-powered electric-hydrostatic hydraulic hybrid rail vehicles

Energy ◽  
2020 ◽  
Vol 205 ◽  
pp. 118079
Author(s):  
Huanlong Liu ◽  
Guanpeng Chen ◽  
Chixin Xie ◽  
Dafa Li ◽  
Jiawei Wang ◽  
...  
Keyword(s):  
Energy Saving ◽  
Hydraulic Hybrid ◽  
Rail Vehicles

Resource saving tillage technologies

10.12737/3370 ◽  
2014 ◽  
Vol 4 (1) ◽  
pp. 200-208
Author(s):  
Трофимова ◽  
Tatyana Trofimova ◽  
Коржов ◽  
Sergey Korzhov
Keyword(s):  
Energy Saving ◽  
Working Process ◽  
Resource Saving ◽  
Soil Cultivation ◽  
Central Chernozem Region ◽  
Subsurface Soil ◽  
Primary Tillage ◽  
Central Chernozem

The basic ways of energy-saving methods of the basic soil cultivation in Central Chernozem Region are suggested. Reducing the depth of primary tillage, replacement of moldboard plowing for subsurface soil loosening, combination of several operations and methods in one working process by the use of combined units and wide-coverage units and module-block complexes, the use of "gentle" tillage technologies: lane, zero and others.

Study on Measurement of Energy Consumption for Cranes and Designing of Energy Saving Device

2012 ◽  
Vol 159 ◽  
pp. 326-330 ◽  
Author(s):  
Xin Yi Xiao ◽  
Shi Qing Lu
Keyword(s):  
Energy Consumption ◽  
Energy Saving ◽  
Measuring Method ◽  
Working Process ◽  
Container Crane ◽  
Research Activities ◽  
Quayside Container Crane

As port cranes becoming larger, the electricity and other energy they consumed increase significantly. The research on energy saving of port cranes is increasingly hot nowadays. This paper first discusses the latest research activities on the energy saving measures of cranes. Then, taking the quayside container crane as an example, the measuring method for its energy consumption is presented and analyzed. Finally, an energy saving device for port cranes is designed to convert the motor’s no useful working energy into electricity for lighting. The design, structures and working process of this device are described in detail.

Research on Control Strategy for Energy-Saving Optimization Algorithm of the Hydraulic Hybrid Vehicle

2011 ◽  
Vol 201-203 ◽  
pp. 2229-2237 ◽  
Author(s):  
Yan Li Chen ◽  
Shu Nan Liu ◽  
Tao Shang ◽  
Jia Lin Liu ◽  
Yuan Kun Zhang ◽  
...  
Keyword(s):  
Energy Saving ◽  
Optimization Algorithm ◽  
Control Strategy ◽  
Pid Controller ◽  
Hybrid Vehicle ◽  
Fuzzy Pid ◽  
Fuzzy Pid Control ◽  
Fuzzy Pid Controller ◽  
Hydraulic Hybrid ◽  
Hydraulic Hybrid Vehicle

A new structure of hydraulic hybrid vehicle (HHV) with hydraulic transformer (HT) was built and the working principle of the new hydraulic hybrid vehicle was described. According to the operating characteristics of HT and energy-saving optimization conditions of accumulator used the HHV; Energy-saving optimization control algorithm with various operation conditions in different working conditions of vehicle was established. Then, simulation analysis to control performance of energy-saving algorithm was carried out using PID, Fuzzy Logic Controller (FLC) and Fuzzy-PID control strategy. Results show that Fuzzy-PID controller has a small influence on the parameters of energy-saving optimization algorithm of the hydraulic hybrid vehicle and maximizing energy recovery can be achieved in different energy states by Fuzzy-PID controller.

scholarly journals Energy saving solutions for a hydraulic excavator

2017 ◽  
Vol 126 ◽  
pp. 1099-1106 ◽  
Author(s):  
Andrea Bedotti ◽  
Federico Campanini ◽  
Mirko Pastori ◽  
Luca Riccò ◽  
Paolo Casoli
Keyword(s):  
Energy Saving ◽  
Hydraulic Excavator

scholarly journals Development of a digital model of the working process of a hydraulic excavator

2020 ◽  
Vol 177 ◽  
pp. 03012
Author(s):  
Rustem Nabiullin ◽  
Anatoliy Komissarov ◽  
Viktor Shestakov
Keyword(s):  
Computational Experiment ◽  
Hydraulic Cylinder ◽  
Operating Parameters ◽  
Hydraulic Excavator ◽  
Operational Parameters ◽  
Working Process ◽  
Hydraulic Excavators ◽  
Hydraulic Mechanism ◽  
The Relationship ◽  
Bucket Handle

In this work, we consider a method for determining the rational values of the structural and operational parameters of the lever - hydraulic mechanisms of hydraulic excavators based on an analysis of the results of a computational experiment obtained at the output of a mathematical model of a workflow. It is shown that the presence of kinematic connections between the engine (hydraulic cylinder) and the links of the lever-hydraulic mechanism causes a change in the relationship between the operating parameters of the engine and the power parameters implemented on the driven members (bucket, handle and arrow), depending on the geometric parameters (lengths) of links and coordinates of points (axes) connections links. A simulation model of the working process is developed, which allows to determine the operational parameters of the lever - hydraulic mechanisms.

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