Research and Develop on Series of LNG Coil-Wound Heat Exchanger

2014 ◽  
Vol 1070-1072 ◽  
pp. 1774-1779
Author(s):  
Zhou Wei Zhang ◽  
Ya Hong Wang ◽  
Jia Xing Xue

The research and development of LNG coil-wound heat exchanger (LCWHE) were discussed in view of the heat exchange in LNG field in petrochemical industry. The basic designing methods and the multi-stream heat exchange processes were illustrated by the cryogenic and high pressure crossing heat exchange equipments of LCWHE with multi-stream and multiphase flow, including Four-stream LCWHE in first stage, Three-stream LCWHE in second stage, Two-stream LCWHE in third stage, Multi-stream main LCWHE etc. A series of LCWHE with different mixed refrigerant and different applications were described. The winding structure characteristics and the working principle of the spiral pipe bundles were elaborated to give a reference for the scientific design and calculation of LCWHE in cryogenic field. The major researched directions and the critical scientific problems were forecasted.

2014 ◽  
Vol 1070-1072 ◽  
pp. 1769-1773
Author(s):  
Zhou Wei Zhang ◽  
Ya Hong Wang ◽  
Jia Xing Xue

A series of cryogenic methanol coil-wound heat exchangers with multi-stream and multiphase flows were researched and developed, including methanol-methanol cooler, cryogenic recycle methanol cooler, unshifted gas cooler, shifted gas cooler, feed gas cooler etc. The winding structure characteristics and the work principle of the spiral pipe bundles were elaborated to help the scientific design and calculation of coil-wound heat exchanger in cryogenic methanol field and to promote the research and development of standardization process. The major research directions and the critical scientific problems were forecasted.


2004 ◽  
Vol 18 (4) ◽  
pp. 1194-1198 ◽  
Author(s):  
Xiao Feng ◽  
Guohui Zhong ◽  
Ping Zhu ◽  
Zhaolin Gu

Author(s):  
L. A. Kushchev ◽  
V. A. Uvarov ◽  
N. Yu. Savvin ◽  
S. V. Chuikin

Statement of the problem. The problem of intensification of heat exchange processes in a plate heat exchanger on the basis of the HH№ 02 heat exchanger of the Ridan company is discussed. It is essential to carry out an analysis of the existing methods of intensification of heat exchange processes in plate devices according to the results of the analysis to choose the most promising method of intensification of heat exchange process and based on it to develop a patent-protected design of a heat exchange plate. Laboratory tests of the intensified plate heat exchanger with increased turbulence of the coolant are performed. The results of thermal tests on a specialized laboratory installation of the resulting and the serial heat exchanger are presented.Results. The results of the comparison of experimental studies of the intensified plate heat exchanger with the increased turbulence of the heat carrier and the serial plate heat exchanger of identical heat power are shown. The graphs of dependence of the heat transfer coefficient, which is the major characteristic of the operation of heat exchange equipment, on the average temperature pressure are designed. Conclusions. As a result of the laboratory tests in the specialized laboratory of BSTU named after V. G. Shukhov and research at the Voronezh State Technical University established a rise in the heat transfer coefficient due to the increased turbulence of the coolant flow, which causes a decrease in metal consumption and reduces the cost of heat exchange equipment.


Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7754
Author(s):  
Jianwen Zhang ◽  
Yahui Zhao ◽  
Yan Li ◽  
Fan Zhang

The corrosion failure of the high-pressure heat exchanger in a petrochemical enterprise was simulated. A multiphase flow and heat and mass transfer simulation shows that the vortex core with a higher gas phase content and lower temperature is the region of easy crystallization, located on both sides of the center of the tube. The crystallization process occurs in the gas phase. As the reaction progresses, the crystallization range spreads from the tube wall to the center of the tube bundle, and the inner diameter of the tube bundle decreases continuously. In Fluent, a user-defined function, based on the ammonium chloride crystallization reaction, is loaded. The results show that crystallization first occurs in the tube bundles on both sides of the center of the tube and that the corrosion is aggravated by the erosion wall surface of crystal particles at the elbow, which is consistent with the actual corrosion failure location.


Author(s):  
Л. А. Кущев ◽  
В. А. Уваров ◽  
Н. Ю. Саввин ◽  
С. В. Чуйкин

Постановка задачи. Рассматривается задача интенсификации теплообменных процессов в пластинчатом теплообменном аппарате на базе теплообменника НН№ 02 фирмы Ridan . Необходимо выполнить анализ существующих методов интенсификации теплообменных процессов в пластинчатых аппаратах, по результатам анализа выбрать наиболее перспективный метод интенсификации процесса теплообмена и на его основе разработать патентозащищенную конструкцию теплообменной пластины. Выполнить лабораторные испытания интенсифицированного пластинчатого теплообменного аппарата с повышенной турбулизацией теплоносителя. Сравнить результаты теплотехнических испытаний на специализированной лабораторной установке разработанного теплообменника и серийного. Результаты. Приведены результаты сравнения экспериментальных исследований интенсифицированного пластинчатого теплообменного аппарата с повышенной турбулизацией теплоносителя и серийного пластинчатого теплообменника одинаковой тепловой мощности. Построены графики зависимости коэффициента теплопередачи, являющегося основной характеристикой работы теплообменного оборудования, от среднего температурного напора. Выводы. В результате лабораторных испытаний в специализированной лаборатории БГТУ им. В. Г. Шухова и исследований в Воронежском государственном техническом университете установлен прирост коэффициента теплопередачи за счет повышенной турбулизации потока теплоносителя, что приводит к снижению металлоемкости и уменьшению стоимости теплообменного оборудования. Statement of the problem. The problem of intensification of heat exchange processes in a plate heat exchanger on the basis of the HH№ 02 heat exchanger of the Ridan company is discussed. It is essential to carry out an analysis of the existing methods of intensification of heat exchange processes in plate devices according to the results of the analysis to choose the most promising method of intensification of heat exchange process and based on it to develop a patent-protected design of a heat exchange plate. Laboratory tests of the intensified plate heat exchanger with increased turbulence of the coolant are performed. The results of thermal tests on a specialized laboratory installation of the resulting and the serial heat exchanger are presented. Results. The results of the comparison of experimental studies of the intensified plate heat exchanger with the increased turbulence of the heat carrier and the serial plate heat exchanger of identical heat power are shown. The graphs of dependence of the heat transfer coefficient, which is the major characteristic of the operation of heat exchange equipment, on the average temperature pressure are designed. Conclusions. As a result of the laboratory tests in the specialized laboratory of BSTU named after V. G. Shukhov and research at the Voronezh State Technical University established a rise in the heat transfer coefficient due to the increased turbulence of the coolant flow, which causes a decrease in metal consumption and reduces the cost of heat exchange equipment.


Author(s):  
A. M. Kalashnikov ◽  
◽  
A. A. Kapelyukhovskaya ◽  
I. D. Obukhov ◽  
◽  
...  

The analysis of heat exchange processes during cooling of the heated surface of the process equipment is carried out on the basis of the equations contained in the ANSYS Fluent package. When modeling heat exchange processes, the following boundary conditions are adopted: the temperature of the heated surface; the coil heat exchanger is located at a distance from the heated surface of the process equipment. From these results, we can draw the following conclusions: the increase in the temperature of the heated surface leads to the increase of the heating zone of the refrigerant with high capacity and, hence, to increase heat capacity; increasing the refrigerant flow rate, the lower the temperature of the refrigerant at the exit, but increases the thermal capacity; increasing the pressure of the heated refrigerant increases the thermal; this design of the heat exchanger allows you to achieve the necessary power for the operation of the drive by: changing the flow rate of the refrigerant, the excess pressure of the refrigerant, the number of elbows, as well as by installing a heat-reflecting casing


Author(s):  
A.F. Khasanova ◽  
◽  
M.A. Gallyamov ◽  
Z.A. Zakirova ◽  
◽  
...  

Author(s):  
Л. А. Кущев ◽  
В. Н. Мелькумов ◽  
Н. Ю. Саввин

Постановка задачи. Рассматривается теплообменный процесс, протекающий в модифицированном гофрированном межпластинном канале интенсифицированного пластинчатого теплообменного аппарата с повышенной турбулизацией теплоносителя. Необходимо разработать компьютерную модель движения теплоносителя в диапазоне скоростей 0,1-1,5 м/с и определить коэффициент турбулизации пластинчатого теплообменника. Результаты. Приведены результаты компьютерного моделирования движения теплоносителя в межпластинном гофрированном канале оригинального пластинчатого теплообменного аппарата с помощью программного комплекса Аnsys . Определены критерии устойчивости системы. Выполнено 3 D -моделирование канала, образуемого гофрированными пластинами. При исследовании процесса турбулизации были рассмотрены несколько скоростных режимов движения теплоносителя. Определен коэффициент турбулизации Tu, %. Выводы. В результате компьютерного моделирования установлено увеличение коэффициента теплопередачи К, Вт/(м ℃ ) за счет повышенной турбулизации потока, что приводит к снижению металлоемкости и уменьшению стоимости теплообменного оборудования. Statement of the problem. The heat exchange process occurring in a modified corrugated interplate channel of an intensified plate heat exchanger with an increased turbulence of the heat carrier is discussed. A computer model of the coolant movement in the speed range of 0.1-1.5 m/s is developed and the turbulence coefficient of the plate heat exchanger is determined. Results. The article presents the results of computer modeling of the coolant movement in the interplate corrugated channel of the original plate heat exchanger using the Ansys software package. The criteria of system stability are defined. 3D modeling of the channel formed by corrugated plates is performed. In the study of the process of turbulence several high-speed modes of movement of the coolant were considered. The turbulence coefficient Tu, % is determined. Conclusions. As a result of computer simulation, an increase in the heat transfer coefficient K, W/(m ℃) was found due to an increased turbulization of the flow, which leads to a decrease in metal consumption and a decrease in the cost of heat exchange equipment.


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