Analysis and Research of High Speed Milling of Thin-Walled Bracket Part Based on UG NX

2010 ◽  
Vol 129-131 ◽  
pp. 256-260
Author(s):  
Yi Shu Hao ◽  
Chuang Hai ◽  
Xin Xing Zhu
Keyword(s):  
High Speed ◽  
Three Dimensional ◽  
Structural Features ◽  
Milling Process ◽  
Analysis Method ◽  
Three Dimensional Model ◽  
Machining Processes ◽  
Element Analysis ◽  
High Speed Milling ◽  
Tool Paths

Treating high speed milling theory as the guidance, this paper researched high speed milling process of bracket part based on UG NX. Combined with the structural features of bracket part, three dimensional model is built by UG NX CAD and machining processes are worked out after analysis. UG CAM module was applied to fabricate tool paths. At last, finite element analysis method is introduced to study the processing deformation by UG NX NASTRAN module, based on which measures to restrain processing deformations is advanced and processing sequences are optimized.

Based on Pro/E High Speed Milling of Thin-Walled Stents of Research

2011 ◽  
Vol 295-297 ◽  
pp. 2487-2491
Author(s):  
Jian Qiang Wang
Keyword(s):  
High Speed ◽  
Three Dimensional ◽  
Structural Features ◽  
Milling Process ◽  
Analysis Method ◽  
Three Dimensional Model ◽  
Machining Processes ◽  
Element Analysis ◽  
High Speed Milling ◽  
Tool Paths

Treating high speed milling theory as the guidance, this paper researched high speed milling process of bracket part based on Pro/E. Combined with the structural features of bracket part, three dimensional model is built by Pro/E and machining processes are worked out after analysis. Pro/E module was applied to fabricate tool paths. At last, finite element analysis method is introduced to study the processing deformation by Pro/E module, based on which measures to restrain processing deformations is advanced and processing sequences are optimized.

Development of a machining simulator considering machine behaviour

2003 ◽  
Vol 217 (9) ◽  
pp. 1333-1339 ◽  
Author(s):  
A Dugas ◽  
J J Lee ◽  
M Terrier ◽  
J Y Hascoët
Keyword(s):  
High Speed ◽  
Dynamic Behaviour ◽  
Three Dimensional ◽  
Milling Process ◽  
High Speed Machining ◽  
Tracking Errors ◽  
Tool Paths ◽  
Milling Operation ◽  
Dynamic Errors ◽  
Tool Deflections

High-speed machining gives much potential for increasing the efficiency of the milling operation, but it requires very careful preparation for the milling process to use this potential. A machining simulator has been developed that can analyse dynamic errors due to tool deflections and machine dynamic behaviour using a three-dimensional solid simulation model. This kind of simulator would be a useful tool to apply in high-speed machining where it is necessary to obtain very well prepared part programs considering dynamic errors as well as geometrical errors. In this short communication, an algorithm will be introduced to estimate the dynamic errors caused by machine dynamic behaviour. Specifically, this algorithm predicts real feed rates and tracking errors considering the limits of numerical controllers and machine tools. The efficiency of the algorithm has been verified through several experiments with various tool paths. In addition, the algorithm has been integrated into the machining simulator. Some results obtained from the machining simulator concerning the estimation of tracking errors will be reported.

The Analysis of Optimal Clamping Scheme Based on Genetic Algorithm

2014 ◽  
Vol 1055 ◽  
pp. 218-223
Author(s):  
Jin Yu ◽  
Xiu Feng Zhu ◽  
Yan Liang Gao
Keyword(s):  
Genetic Algorithm ◽  
Three Dimensional ◽  
Milling Process ◽  
End Mill ◽  
Analysis Software ◽  
Three Dimensional Model ◽  
Element Analysis ◽  
Simulation And Optimization ◽  
Average Deformation ◽  
The Finite Element Analysis

This paper indicates a kind of research on the optimization of clamping scheme for the joint thin-walled parts in milling process .The three-dimensional model of four-flute end mill and the part are made by UG. The effect of different clamping scheme on the deformation of joint structure is simulated by the finite element analysis software ABAQUS. With the purpose of getting the minimum of the average deformation, MATLAB genetic algorithm optimizes the clamping scheme and acquires the best clamping scheme. The simulation and optimization provide an effective method for controlling the deformation due to different clamping scheme of aeronautic joint-shaped workpiece.

Thermal Performance Analysis for High-Speed Spindle of Horizontal Machining Center

2011 ◽  
Vol 179-180 ◽  
pp. 298-303
Author(s):  
Zhi Feng Liu ◽  
Zhong Hua Chu ◽  
Qiang Cheng ◽  
Guang Bo Liu
Keyword(s):  
Heat Generation ◽  
Thermal Performance ◽  
High Speed ◽  
Three Dimensional ◽  
Stable Condition ◽  
Machining Process ◽  
Analysis Model ◽  
Three Dimensional Model ◽  
Element Analysis ◽  
Radiation Mechanism

In order to show the thermal performance of spindle by rule and line, firstly, this paper presents a three-dimensional finite element analysis model for thermal analysis of high speed spindle; Then by studying the heat generation and radiation mechanism of the spindle, temperature distribution has been analyzed accurately and intuitively under the heat-stable condition based on the three-dimensional model; Finally effective actions have been proposed to improve the condition of the spindle's heat generation, and thus can guarantee the highly effective characteristic of the spindle in machining process.

Mechanics Modeling and Three-Dimensional Finite Element Simulating for High Speed Milling of Titanium Alloy

2010 ◽  
Vol 29-32 ◽  
pp. 360-364
Author(s):  
Yong Yang ◽  
Yu Ling Wang ◽  
Chang He Li
Keyword(s):  
Finite Element ◽  
Titanium Alloy ◽  
Finite Element Model ◽  
High Speed ◽  
Three Dimensional ◽  
Element Model ◽  
Milling Process ◽  
High Speed Milling ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

A three-dimensional finite element model of helix double-edge cutting is developed to study the ending milling process of titanium alloy Ti6Al4V. Several mechanics models of milling process, such as material constitutive model, friction model and heat transfer model, are implemented to improve finite element simulating accuracy. A milling force experiment is carried out, and a good agreement between simulation and experimental value is achieved, which proved that the finite element model presented in this paper is correct. Using this finite element model, chip formation and cutting temperature are simulated and analyzed. This work will be a base for process parameter optimization, tool’s optimization selection and design during high speed milling of difficult-to-cut titanium alloy.

Research on Dynamic Characteristic of the Engine Cylinder Based on ANSYS and Pro/E

2011 ◽  
Vol 101-102 ◽  
pp. 640-643
Author(s):  
Zhen Bing Wang ◽  
Peng Fei ◽  
Guan Zhang Li
Keyword(s):  
Vibration Mode ◽  
Three Dimensional ◽  
Analysis Method ◽  
Dimensional Model ◽  
Connecting Rod ◽  
Analysis Software ◽  
Three Dimensional Model ◽  
Element Analysis ◽  
Engine Cylinder ◽  
The Finite Element Analysis

The connecting rod is an important part in the engine cylinder. This paper studied the engine cylinder by using Pro/E and ANSYS and achieved some interest results. It used the Pro/E to establish three-dimensional model of the engine and to simulate on it. It also analyzes the connecting rod of cylinder by using the finite element analysis software ANSYS, its modal analysis method was put forward and the low natural frequency and vibration mode were calculated. The analysis method and the results can provide reference for the dynamic design of the connecting rod, and also provide a method for the fault diagnosis engine system.

Optimal Design of Special Fixture for Micro High Speed Motorized Spindle

2011 ◽  
Vol 52-54 ◽  
pp. 1320-1325
Author(s):  
Xiao Hong Lu ◽  
Xu Jia ◽  
Zhen Yuan Jia
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
High Speed ◽  
Milling Process ◽  
Micro Milling ◽  
Protective Device ◽  
Analysis Method ◽  
Motorized Spindle ◽  
Element Analysis ◽  
Milling Machines

The fixture of motorized spindle plays a definitive role in clamping stability and working reliability. If designed irrationally, not only will affect the precision of the micro-milling machines, but also cause the spindle drop. Based on the phenomenon that the spindle drops at high-speed in micro-milling process, this paper optimized the existing fixture, designed the supporting protective device, and analyzed their static characteristics utilizing ANSYS finite element analysis software. To guarantee the sufficient strength of bolts on the fixture and the protective device, both the theory analysis method and ANSYS finite element analysis method are used to make the strength check of the selected bolts. The optimization of the fixture for high speed motorized spindle has far-reaching affect on the design of high-speed motorized spindle.

CFD Simulation of Particle Transport and Dispersion in Indoor Environment by Human Walking

2012 ◽  
Author(s):  
Iman Goldasteh ◽  
Goodarz Ahmadi ◽  
Andrea Ferro
Keyword(s):  
Particulate Matter ◽  
High Speed ◽  
Cfd Simulation ◽  
Three Dimensional ◽  
Study Data ◽  
Turbulent Dispersion ◽  
Experimental Chamber ◽  
Indoor Environments ◽  
Three Dimensional Model ◽  
Particle Resuspension

Particle resuspension is an important source of particulate matter in indoor environments that significantly affects the indoor air quality and could potentially have adverse effect on human health. Earlier efforts to investigate indoor particle resuspension hypothesized that high speed airflow generated at the floor level during the gate cycle is the main cause of particle resuspension. The resuspended particles are then assumed to be dispersed by the airflow in the room, which is impacted by both the ventilation and the occupant movement, leading to increased PM concentration. In this study, a three dimensional model of a room was developed using FLUENT™ CFD package. A RANS approach with the RNG k-ε turbulence model was used for simulating the airflow field in the room for different ventilation conditions. The trajectories of resuspended particulate matter were computed with a Lagrangian method by solving the equations of particle motion. The effect of turbulent dispersion was included with the use of the eddy lifetime model. The resuspension of particles due to gait cycle was estimated and included in the computational model. The dispersion and transport of particles resuspended from flooring as well as particle re-deposition on flooring and walls were simulated. Particle concentrations in the room generated by the resuspension process were evaluated and the results were compared with experimental chamber study data as well as simplified model predictions, and good agreement was found.

scholarly journals Residual Strength Analysis Method for Composite Laminates with Internal Defects Using a Quasi-Three-Dimensional Model.

1993 ◽  
Vol 59 (563) ◽  
pp. 1697-1701 ◽  
Author(s):  
Tsuyoshi Nishiwaki ◽  
Atsushi Yokoyama ◽  
Zen'ichiro Maekwa ◽  
Hiroyuki Hamada ◽  
Yoshinori Maekawa ◽  
...  
Keyword(s):  
Residual Strength ◽  
Composite Laminates ◽  
Three Dimensional ◽  
Strength Analysis ◽  
Analysis Method ◽  
Dimensional Model ◽  
Three Dimensional Model ◽  
Internal Defects
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