Ultrasonic Welding Driver with Class-E Inverter Design

2011 ◽  
Vol 204-210 ◽  
pp. 2071-2074
Author(s):  
Kao Feng Yarn ◽  
King Kung Wu ◽  
Kai Hsing Ma ◽  
Wen Chung Chang
Keyword(s):  
Circuit Design ◽  
Output Voltage ◽  
Ultrasonic Welding ◽  
The Self ◽  
Zero Voltage Switching ◽  
Inverter Circuit ◽  
Zero Voltage ◽  
Welding System ◽  
Voltage Switching ◽  
Class E

A robust circuit design using matching technology to design the ultrasonic welding transducer driver with zero voltage switching is proposed. The feedback output voltage is used to control the oscillator frequency to achieve the self-tracking function. Experimental results exhibit that the Class-E inverter circuit can be effectively and stably applied on the high power ultrasonic welding system.

scholarly journals Output Voltage Control of the SP topology IPT system based on Primary side Controller operating at ZVS

2017 ◽  
Vol 11 (1) ◽  
pp. 71-81
Author(s):  
Supapong Nutwong ◽  
Anawach Sangswang ◽  
Sumate Naetiladdanon ◽  
Ekkachai Mujjalinvimut
Keyword(s):  
Output Voltage ◽  
Coupling Model ◽  
Mutual Inductance ◽  
Switching Frequency ◽  
System Efficiency ◽  
Inductive Power Transfer ◽  
Zero Voltage Switching ◽  
The Cost ◽  
Zero Voltage ◽  
Voltage Switching

This paper presents a technique to control the output voltage of a series-parallel (SP) topology inductive power transfer (IPT) system using only a controller, located on the primary side. This reduces the cost, size, complexity and loss of the system compared to conventional IPT dual-side controllers. An asymmetrical duty cycle control (ADC) of full-bridge inverters was used to control the DC output voltage to its designed value. Additionally, a zero voltage switching (ZVS) operation can be obtained at all power levels by varying the switching frequency of the inverter. Theoretical analysis was performed through a mutual inductance coupling model and verified by computer simulation. Experimental results of the circular magnetic structure IPT system with an adjustable air-gap confirm the validity of the proposed controller. The system efficiency was improved throughout the operation and the improvement became obvious as the output power was decreased.

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