Finite Element Optimization Design of the Drum of Storage Winch

2011 ◽  
Vol 295-297 ◽  
pp. 2501-2505
Author(s):  
Kai An Yu ◽  
Yu Yu Wang ◽  
Ke Yu Chen

In order to make the structure design of winch drum reasonable and reduce the gross mass of winch, the main components of storage winch were optimize designed on the premise of not affecting the safety use of storage winch. By applying the SoildWorks software, the storage winch model was established, and finite element analysis for the model was also carried out by Simulation. The maximum principal stress of drum under the most dangerous operation condition was obtained, and wall thickness of drum, web thickness, web position and hub thickness were all optimized. After the optimization analysis, it was found that the maximum stress on the drum decreased but then increased along with the increase of the wall thickness of drum. Meanwhile, the unreasonable structure was improved and the gross mass of drum of storage winch was reduced. Furthermore, the more reasonable structure design was achieved. The study provided important theoretical basis for the product design.

2014 ◽  
Vol 607 ◽  
pp. 573-576
Author(s):  
En Guang Zhang ◽  
Li Wang ◽  
Wen Ju Shan

The structure and the load-carrying capability of the front board of injection molding machine are more complex. The error of the approximation algorithm employed in engineering is larger so that the board may become invalid in the process of using, The finite element analysis can obtain the stress distribution in the parts so as to improve the accuracy of calculation and the quality of design; through The topology optimization analysis will take the initiative to find the optimal plan, which provides the theoretical basis for the improvement of the load-carrying capability and the structure design of board. This paper have conducted a parametric design, finite element analysis and the topology optimization design for a motional board of the injection molding machine using “Advanced simulation” of NX8.0, and get a quantitative conclusion of that the motional board volume is reduced and its stiffness is significantly enhanced.


2012 ◽  
Vol 157-158 ◽  
pp. 27-32
Author(s):  
Guang Lin Shi ◽  
Kun Wu ◽  
Lin Zhu

This paper based on a settled type of structure concerning hydraulic excavator rotary platform as the research object, use the method of finite element analysis to build the finite element model in the conditions of three typicals of representative working condition about this rotary platform. By the analysis concerning the strength and stiffness of this platform structure based on the builded model, the weak link about this structure can be find out by us. Finally , according to the optimization structure design about this device, the maximum combined stress related to the easy fatigue failure area in all working condition could be significantly reduced from 162.93MPa to 115.05MPa, decrease by 29.4 percent. Thus, the structure performance could be greatly improved on the premise of guarantee the weight of construction.


2016 ◽  
Vol 37 (12) ◽  
pp. 1343-1349 ◽  
Author(s):  
Kamran S. Hamid ◽  
Aaron T. Scott ◽  
Benedict U. Nwachukwu ◽  
Kerry A. Danelson

Background: In 1976, Ramsey and Hamilton published a landmark cadaveric study demonstrating a dramatic 42% decrease in tibiotalar contact area with only 1 mm of lateral talar shift. An increase in maximum principal stress of at least 72% is predicted based on these findings though the delayed development of arthritis in minimally misaligned ankles does not appear to be commensurate with the results found in dry cadaveric models. We hypothesized that synovial fluid could be a previously unrecognized factor that contributes significantly to stress distribution in the tibiotalar joint in anatomic and injured states. Methods: As it is not possible to directly measure contact stresses with and without fluid in a cadaveric model, finite element analysis (FEA) was employed for this study. FEA is a modeling technique used to calculate stresses in complex geometric structures by dividing them into small, simple components called elements. Four test configurations were investigated using a finite element model (FEM): baseline ankle alignment, 1 mm laterally translated talus and fibula, and the previous 2 bone orientations with fluid added. The FEM selected for this study was the Global Human Body Models Consortium–owned GHBMC model, M50 version 4.2, a model of an average-sized male (distributed by Elemance, LLC, Winston-Salem, NC). The ankle was loaded at the proximal tibia with a distributed load equal to the GHBMC body weight, and the maximum principal stress was computed. Results: All numerical simulations were stable and completed with no errors. In the baseline anatomic configuration, the addition of fluid between the tibia, fibula, and talus reduced the maximum principal stress computed in the distal tibia at maximum load from 31.3 N/mm2 to 11.5 N/mm2. Following 1 mm lateral translation of the talus and fibula, there was a modest 30% increase in the maximum stress in fluid cases. Qualitatively, translation created less high stress locations on the tibial plafond when fluid was incorporated into the model. Conclusions: The findings in this study demonstrate a meaningful role for synovial fluid in distributing stresses within the ankle that has not been considered in historical dry cadaveric studies. The increase in maximum stress predicted by simulation of an ankle with fluid was less than half that projected by cadaveric data, indicating a protective effect of fluid in the injured state. The trends demonstrated by these simulations suggest that bony alignment and fluid in the ankle joint change loading patterns on the tibia and should be accounted for in future experiments. Clinical Relevance: Synovial fluid may play a protective role in ankle injuries, thus delaying the onset of arthritis. Reactive joint effusions may also function to additionally redistribute stresses with higher volumes of viscous fluid.


2014 ◽  
Vol 536-537 ◽  
pp. 1347-1350
Author(s):  
Lin Qiu

This paper is based on ANSYS finite element analysis software for the platform. It gets the hoister spindle device overall assembly analysis by the finite element theory and method, and gets the overall stress and strain of convective cloud. It is the foundation for further overall structure optimization design and assembly analysis research. It gets topological optimization analysis for the board of the picture of drum, and gives humanoid pore model board important reference value. It provides effective theoretical basis for mine hoist spindle devices the whole optimization design.


2018 ◽  
Vol 153 ◽  
pp. 06011
Author(s):  
Zhang Yuxian ◽  
Yang mengke ◽  
Wang Hong ◽  
Liu Binbin

In order to solve the yielding failure problem of water jet energy accumulator barrel due to high pressure, the prestressed composite structure design and the theory of equal strength are used to determine the parameters of accumulator barrel, such as the internal cylinder of the composite cylinder, the radii of the inner and outer cylinders, the radius of sub-layer and the optimal interference. Then the ANSYS software is used to analyze the cylinder model with the finite element method, the equivalent stress of the effective node along the wall thickness of the simulation model is obtained by path extraction method and the distribution curves of the equivalent stress along the wall thickness with different internal pressure are also obtained. By analyzing the simulated results and curves, the design parameters of accumulator barrel meet the expected strength requirement.


2013 ◽  
Vol 415 ◽  
pp. 502-505
Author(s):  
Chun Xia Zhu ◽  
Wen Wen Liu ◽  
Wei Wang ◽  
Li Da Zhu

Double-edged hob is commonly used as a tunneling tool when the shield machine works and it is easy to failure due to its insufficient strength in the rock breaking process. In order to solve this problem, the paper used the theory of finite element to do static simulation analysis of the hob. Firstly, the paper generated a three-dimensional model by using the software Pro/E based on a constant cross section double-edged cutter. Then, the maximum stress, maximum strain and their distributions on the double-edged hob could be obtained from static analysis based on the finite element analysis software ABAQUS. Finally, we could get the conclusion that double-edged hob met strength requirements in the test load conditions by comparing the maximum stress and yield strength of hob material. The results of static simulation analysis provided reference to material selection and optimization design of the double-edged hob and cutter head.


2014 ◽  
Vol 526 ◽  
pp. 194-199 ◽  
Author(s):  
Zhi Yong Jiao ◽  
Xi Yang Liu ◽  
Mei Yu Zhang

In order to verify whether the inputting cantilever of bucket-wheel reclaimer will be cracked and plastic deformation, in this paper, with inputting cantilever of modeling and finite element analysis, 3D entity model of inputting cantilever is established by using CATIA software. With the transmitting data interface of ANSYS software, it imports the inputting cantilever model, which is established in the environment CATIA, into ANSYS software. Through the static analysis on the inputting cantilever by the finite element software ANSYS, we can get static deformation diagram and von stress distributing diagram. From the analysis results, we can find the weakest spot according to the displacement cloud chart, and find the stress most centralized spot according to the stress analysis cloud chart, then carry on the intensity examination to it, and make description and mark on the maximum deformation and the maximum stress spot, and put forward the improvement plan to improve the service life. This method is a efficient path for the design and intensity examination of inputting cantilever, and it provides theoretical basis for further optimization design.


2011 ◽  
Vol 121-126 ◽  
pp. 3386-3390
Author(s):  
Gui Hua Han ◽  
Bing Wei Gao ◽  
Yun Fei Wang ◽  
Gui Tao Sun ◽  
Di Wu ◽  
...  

In order to improve the dynamic characteristics of crossbeam of heavy NC gantry moving boring & milling machine, the ribbed slab structure of beam were analyzed and optimized with the finite element analysis software, and the comprehensive optimization method of the number, size and layout of ribbed slab were putted forward based on the classification of ribbed slab structure. According to the result of the finite element analysis, the internal type and horizontal spacing of ribbed slab are optimized to get the best number, spacing, thickness and height of ribbed slab; Under the required intensity, stiffness and stability conditions materials are distributed reasonably to reduce beam weight which make little deformation and the uniform stress distribution. The comprehensive optimization method study has reference value for ribbed slab structure design.


2012 ◽  
Vol 455-456 ◽  
pp. 187-193 ◽  
Author(s):  
Jia Qiang E ◽  
Jiang Dong Dong ◽  
Guan Lin Liu

.According to the operation condition of megawatt wind turbines yawing reducer, an assembly model of megawatt wind turbines yawing reducer is established, and aiming at different load conditions, the tooth surface of three teeth planetary gear model is analysised with using finite element analysis software-ANSYS ,including three-dimensional nonlinear contact analysis and structural finite element analysis which simulates contact stress of engagement pairs during the operation process of planetary gear. The results indicated that when the torque is M1=100N·m, the maximum stress on the engagement pairs is 177.584MPa; when the torque is and M2=300N·m, the maximum stress on the engagement pairs is 329.607MPa, which were less than the yield limit of planetary gear materials, but it can meet the design and operation requirements of planetary gear of megawatt wind turbines yawing reducer.


2011 ◽  
Vol 299-300 ◽  
pp. 878-882
Author(s):  
Zhen Liang Yu ◽  
Wei Min Li

Based on ANSYS finite element analysis software for the platform the hoister spindle device overall assembly analysis were accomplished by the finite element theory and method. The overall stress and strain of convective cloud were achieved in the paper, which is the foundation for further overall structure optimization design and assembly analysis research. Meanwhile topological optimization analysis for the board of the picture of drum was gotten and humanoid pore model board was given, which provided a strong theoretical basis for the mine hoist spindle device optimization design.


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