Static & Dynamic Analysis and Optimization of DVG850 High-Speed Vertical Processing Center

2011 ◽  
Vol 308-310 ◽  
pp. 1258-1263 ◽  
Author(s):  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Zhi Yun Mao ◽  
Jiang Miao Yi ◽  
Huan Lin

The main structure of DVG850 high-speed vertical machining center is instructed in the paper, the solid 3D model of the machine is established by SolidWorks, and then improted into ANSYS Workbench to do static and dynamic analysis. Firstly, the static analysis of high-speed vertical machining center is studied to get the deformation figures. From the analysis of the deformation figures, we can find the locations of weak static stiffness. Next, the modal analysis is studied and the order of natural frequencies we need are obtained. Through the analysis of the vibration modes of this machine tools, its relative weaker parts are pointed. Finally, The structure of the machine tools is improved according to the analysis results. The static and dynamic characteristics of the improved structure are apparently better than that of the original design. It makes a base for optimized design and remanufacturing. .

2012 ◽  
Vol 184-185 ◽  
pp. 356-359
Author(s):  
Jiang Miao Yi ◽  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Huan Lin

The finite element model of worktable system is created and modal analysis is made with ANSYS Workbench by taking DVG850 high-speed vertical machining center worktable system for example. We make modal analysis of single-screw strength general reinforcement worktable system and get the natural frequency and the vibration mode.Then in order to improve the system's natural frequency, the scheme of dual-screw worktable system is put forward. Also natural frequency and vibration mode is got. Finally, it is proved that the performance of dual-screw worktable system is significantly better than the single-screw one. This provides a reliable reference for further study on dynamic analysis of worktable system.


2012 ◽  
Vol 601 ◽  
pp. 181-185
Author(s):  
Jiang Miao Yi ◽  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Huan Lin

In traditional single-screw worktable system, the system is always subjected with torque because the driving force and force-bearing point of the workpiece always change with the processing path, so its performance may be affected. Therefore, the scheme of dual-screw worktable system is put forward and modal analysis with ANSYS Workbench is made by taking DVG850 high-speed vertical machining center worktable system for example. Then four alternatives of the machine are proposed based on the position of screw and guide.Through modal analysis of different parameters of the system, we ultimately select the dual-screw worktable system with highest performance (Screws place inside of the guide and horizontal distance of the two screws is 310mm.) as the optimalizing plan. This provides a reliable reference for further study on dynamic analysis of worktable system.


2018 ◽  
Vol 180 ◽  
pp. 01005 ◽  
Author(s):  
Andrzej Wilk

Transmission of electrical energy from a catenary system to traction units must be safe and reliable especially for high speed trains. Modern pantographs have to meet these requirements. Pantographs are subjected to several forces acting on their structural elements. These forces come from pantograph drive, inertia forces, aerodynamic effects, vibration of traction units etc. Modern approach to static and dynamic analysis should take into account: mass distribution of particular parts, physical properties of used materials, kinematic joints character at mechanical nodes, nonlinear parameters of kinematic joints, defining different parametric waveforms of forces and torques, and numerical dynamic simulation coupled with FEM calculations. In this work methods for the formulation of the governing equations of motion are presented. Some of these methods are more suitable for automated computer implementation. The novel computer methods recommended for static and dynamic analysis of pantographs are presented. Possibilities of dynamic analysis using CAD and CAE computer software are described. Original results are also presented. Conclusions related to dynamic properties of pantographs are included. Chapter 2 presents the methods used for formulation of the equation of pantograph motion. Chapter 3 is devoted to modelling of forces in multibody systems. In chapter 4 the selected computer tools for dynamic analysis are described. Chapter 5 shows the possibility of FEM analysis coupled with dynamic simulation. In chapter 6 the summary of this work is presented.


2011 ◽  
Vol 121-126 ◽  
pp. 1023-1027
Author(s):  
Chun Zhang ◽  
Zhi Yuan Li

Optimization design was a technology that searched and determined the optimal design. Parametric model of headstock was established in Pro/E, and the parametric model was imported into the ANSYS Workbench. Then multi-objective optimization design was carried out in DesignXplorer module based on test technology, response surface that the combinations of design variables aimed at the objective function was obtained, the situation which design variables changes impacted on performance parameters from the response surface was viewed, a relatively ideal optimal design result was chosen. The mass of improved headstock was reduced, under the condition that performance in all aspects was not diminished.


2013 ◽  
Vol 655-657 ◽  
pp. 48-51
Author(s):  
Fu Qiang Wang ◽  
Zhi Yuan Rui ◽  
Dong Ping Zhao ◽  
Chun Li Lei

The theory of structural dynamic analysis is put forward firstly. Then the dynamic performance of HMC80 high-speed precision machining center column is analyzed by means of finite element method. The dynamic performance of the column is analyzed using structural dynamic optimization theory and variation analysis with the thickness of wall plate and the inner rib plates as the parameters thirdly. Based on the analysis results, the structure optimization scheme of the column is obtained. The structure optimization scheme is analyzed and the analysis results show that the dynamic performance of the column optimization scheme is improved obviously.


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