High-Speed Wired Drill Pipe and its Corresponding Manufacture & Test Technology Research

High-speed wired drill pipe and its corresponding communication technology not only can achieve high-speed transmission rate and high-capacity, but also can realize real-time monitoring and dual-way communication in whole section, which can prevent downhole problems effectively. As a series system, the homogeneity and robustness of these wired drill pipes are crucial. This paper focuses on how to overcome the difficulty in manufacturing process of information drill pipe and complete the validation test. In order to guarantee the quality of information drill pipe and satisfy the technological requirements of mass production, we optimize the manufacturing process and put forward reasonable test techniques. The optimizations of manufacturing process include the analysis on constant tension of pressure pipe, quantitative cutting pipe and perforation in pipe nozzle. The testing techniques includes magnetic coupling coil impedance test, high pressure test, communication performance test of both single pipe and series system. The test result can be judged and evaluated by the attenuation value of the signal attenuation test and the signal reflection waveform as well as sealing reliability. With the help of the optimization of the manufacturing process and the application of new tooling, the quality and robustness of information drill pipe is improved obviously. Pass rate in primary assembly is increased from 70% to 92%. After the second assembly, pass rate can be increased to 99.5%. Besides, the work efficiency is greatly improved and the process requirements of mass production are satisfied. The validation test can screen out the drill pipe with poor quality and performance effectively thus to improve the reliability of the whole system. By means of the improvement of manufacturing and the validation test, the comprehensive pass rate of information drill pipes is increased from 84% to 95%. During three field tests in Jilin and Daqing Oilfield, the information drill pipes functioned well and accomplished all the test tasks successfully. High-speed wired drill pipe can improve the downhole data transmission on a large margin. The theorical transmission rate can be up to 100 kbps, 10,000 times as much as the traditional mud impulse telemetry. The manufacturing optimization and test technology can guarantee the performance and realize downhole data highway.

Nondestructive Test Technology Research for Yarn Linear Density Unevenness

Yarn linear density and linear density unevenness between fragments involve the mass and mass variation of yarn per unit length, which are important indices to reflect the uniformity of yarn thickness. Aiming at the shortcomings of the traditional testing method, which uses a yarn length tester to test these indices by counting length first and then cutting and measuring weight, a testing device that measures weight and counts length synchronously is designed and developed, so that the yarn can be continuous, recyclable, and reusable. Length counting is conducted by a length-counting disk connected to a photoelectric coded disk, and the result of length counting can be accurate to 0.01 m. The original skein frame with a perimeter of 1 m is replaced, so that the error caused by yarn overlapping is avoided. Through program control, the testing of a plurality of groups of linear density values can be completed at one time to calculate the linear density unevenness of different fragments of yarn, and the yarn can be led to a recovery spool through a yarn guide cylinder to form a new package. Polyester/viscose 65/35 blended yarn was taken as a test sample and subjected to statistical analysis using SPSS software. It is found that the results of the newly developed device are closer to the arbitration value; the whole experiment is completed at one time, which avoids the secondary error and reduces the labor intensity; and the raw materials can be recycled, which saves labor and raw material costs. The device has high value for industrialization and popularization.

Research on High-Temperature Cooling Flight Test Technology of a Certain Type of Civil Aircraft Generator

The high-temperature special flight test is one of the important special meteorological flight tests for civil aircraft airworthiness certification flight test, and generator high-temperature cooling flight test is also very important as the key flight test subject of high-temperature special flight test. The purpose of this paper is to summarize and study the airworthiness background, technical research, technical preparation, technical implementation, and data analysis results of a certain type of civil aircraft generator high-temperature cooling flight test, to provide guidance and help for subsequent civil aircraft generator high-temperature cooling flight test.

Design of General Test System for Optoelectronic Equipment Based on Computer

In recent years, with the popularization of optoelectronic equipment in various industries, various reconnaissance equipment and test equipment have also appeared. Traditional test technology and system functions can no longer meet the development of optoelectronic equipment, so it is imperative to introduce general test ideas and establish a general test system.