Optimization of DVG850 Dual-Screw Worktable System Based on ANSYS Workbench

2012 ◽  
Vol 601 ◽  
pp. 181-185
Author(s):  
Jiang Miao Yi ◽  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Huan Lin

In traditional single-screw worktable system, the system is always subjected with torque because the driving force and force-bearing point of the workpiece always change with the processing path, so its performance may be affected. Therefore, the scheme of dual-screw worktable system is put forward and modal analysis with ANSYS Workbench is made by taking DVG850 high-speed vertical machining center worktable system for example. Then four alternatives of the machine are proposed based on the position of screw and guide.Through modal analysis of different parameters of the system, we ultimately select the dual-screw worktable system with highest performance (Screws place inside of the guide and horizontal distance of the two screws is 310mm.) as the optimalizing plan. This provides a reliable reference for further study on dynamic analysis of worktable system.

2012 ◽  
Vol 184-185 ◽  
pp. 356-359
Author(s):  
Jiang Miao Yi ◽  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Huan Lin

The finite element model of worktable system is created and modal analysis is made with ANSYS Workbench by taking DVG850 high-speed vertical machining center worktable system for example. We make modal analysis of single-screw strength general reinforcement worktable system and get the natural frequency and the vibration mode.Then in order to improve the system's natural frequency, the scheme of dual-screw worktable system is put forward. Also natural frequency and vibration mode is got. Finally, it is proved that the performance of dual-screw worktable system is significantly better than the single-screw one. This provides a reliable reference for further study on dynamic analysis of worktable system.


2011 ◽  
Vol 308-310 ◽  
pp. 1258-1263 ◽  
Author(s):  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Zhi Yun Mao ◽  
Jiang Miao Yi ◽  
Huan Lin

The main structure of DVG850 high-speed vertical machining center is instructed in the paper, the solid 3D model of the machine is established by SolidWorks, and then improted into ANSYS Workbench to do static and dynamic analysis. Firstly, the static analysis of high-speed vertical machining center is studied to get the deformation figures. From the analysis of the deformation figures, we can find the locations of weak static stiffness. Next, the modal analysis is studied and the order of natural frequencies we need are obtained. Through the analysis of the vibration modes of this machine tools, its relative weaker parts are pointed. Finally, The structure of the machine tools is improved according to the analysis results. The static and dynamic characteristics of the improved structure are apparently better than that of the original design. It makes a base for optimized design and remanufacturing. .


2013 ◽  
Vol 385-386 ◽  
pp. 192-195
Author(s):  
Dong Sheng Zhang ◽  
Jian Jun Zhang

As the less-teeth gear has the less-teeth, the bigger helix angle and the more contact ratio etc. The research of dynamic meshing characteristics makes focus, and modal analysis is the basis of dynamic analysis. In order to get the modal analysis characteristics: firstly the parametric solid modeling is realized through the software of MATLAB and PRO/E; secondly multistage inherent frequencies and mode shapes are achieved by the finite element software of ANSYS Workbench.


2011 ◽  
Vol 121-126 ◽  
pp. 1023-1027
Author(s):  
Chun Zhang ◽  
Zhi Yuan Li

Optimization design was a technology that searched and determined the optimal design. Parametric model of headstock was established in Pro/E, and the parametric model was imported into the ANSYS Workbench. Then multi-objective optimization design was carried out in DesignXplorer module based on test technology, response surface that the combinations of design variables aimed at the objective function was obtained, the situation which design variables changes impacted on performance parameters from the response surface was viewed, a relatively ideal optimal design result was chosen. The mass of improved headstock was reduced, under the condition that performance in all aspects was not diminished.


2013 ◽  
Vol 655-657 ◽  
pp. 48-51
Author(s):  
Fu Qiang Wang ◽  
Zhi Yuan Rui ◽  
Dong Ping Zhao ◽  
Chun Li Lei

The theory of structural dynamic analysis is put forward firstly. Then the dynamic performance of HMC80 high-speed precision machining center column is analyzed by means of finite element method. The dynamic performance of the column is analyzed using structural dynamic optimization theory and variation analysis with the thickness of wall plate and the inner rib plates as the parameters thirdly. Based on the analysis results, the structure optimization scheme of the column is obtained. The structure optimization scheme is analyzed and the analysis results show that the dynamic performance of the column optimization scheme is improved obviously.


2016 ◽  
Vol 62 (4) ◽  
pp. 99-118 ◽  
Author(s):  
R. Oleszek ◽  
W. Radomski

AbstractModern regulations concerning railway bridges are based on the approach of structural dynamics, which is described in PN-EN standards. This paper presents the results of theoretical dynamic analysis of the HSLM-A train set loading on the structure of a pre-stressed concrete arch bridge - the first railway bridge of its type which was built in Poland (completed in 1959). The recommendations of PN-EN have been followed and modal analysis was carried out to define the sensitivity of the structure to chosen eigenforms. Additionally the paper presents a course of calculations and the conclusions obtained from the analysis of displacements, accelerations, and bending moments induced in the structure through a simulated passage of a high-speed train in the context of the requirements of PN-EN Standards. The conclusions from the current calculations can be used for dynamic analysis of bridges of similar structural solutions.


2013 ◽  
Vol 561 ◽  
pp. 496-500
Author(s):  
De Gong Chang ◽  
Hong Yun Dou ◽  
Fu Qin Yang ◽  
Rong Zong

According to the working principle and structural characteristics of cylinder mechanism, the simplified model is built by the Pro/E software. Then we carry on the modal analysis for cylinder mechanism combined with ANSYS Workbench [1], and obtain the natural frequency and mode shapes of all steps. It provides the basis for optimization design and safety evaluation of cylinder mechanism. Finally, we study the influence of bearing stiffness on the critical speed, which provides the basis for the research of high-speed cylinder.


2011 ◽  
Vol 697-698 ◽  
pp. 320-325
Author(s):  
C. Xu ◽  
Z.J. Wu ◽  
J.F. Zhang ◽  
P.F. Feng ◽  
D.W. Yu

This paper provides the methodology on analyzing the dynamic characteristic of machine tool in consideration of joint parameters. To ensure the dynamic model is available for further study, modal experiment for vertical machining center is involved. The machine tool is divided into several parts and connected with spring and damping for substructure modeling. Particularly, the bolt-fixed joint is an example for the joints modeling. Based on the dynamic model, simulation of modal analysis and harmonic response are carried out. Besides, method of optimization design of column and milling box is given to improve the performance, which is proved to be feasible in harmonic response.


2011 ◽  
Vol 65 ◽  
pp. 84-87
Author(s):  
Gong Xue Zhang ◽  
Yu Fang Gu ◽  
Bing Bing Han ◽  
Xiao Kai Shen

The main work is calculating and analyzing the worktable’s static stiffness in different positions, and drawing 3D static stiffness spectrum of the worktable in Z direction according to the analyzing results. DVG850 High-speed machining centre is taken as the research object, to establish the solid modal in ANSYS Workbench and analyze the worktable’s static stiffness in different positions. and the paper uses its worktable as the researching object. According to the results the spectrum of the static stiffness of the worktable is drawing in Matlab. The spectrum shows that the more the position is near the edge, the larger the static stiffness is, and it changes faster, however the middle is smaller. This spectrum has certain directive significance for the optimal design and improvement of product quality of design.


2011 ◽  
Vol 80-81 ◽  
pp. 985-989 ◽  
Author(s):  
Dong Qiang Gao ◽  
Fei Zhang ◽  
Zhi Yun Mao ◽  
Huan Lin ◽  
Jiang Miao Yi

DVG850 high-speed machining center worktable is taken as research object, in order to meet the overall performance requirements of the high-speed machining center, 3D model of worktable is established in SolidWorks. Static analysis and modal analysis are carried out in ANSYS Workbench, and then the worktable is optimized in topology optimization module of ANSYS Workbench. According with the analysis results, the worktable structure has improved. The improved worktable keeps the original’s static performance, and enhances the dynamic performance; however, its quality is lighter than original structure by 23.2 kg.


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