Geometric Errors Sensitivity Analysis of Precision Vertical Machining Center Based on Multi-Body System Theory

2011 ◽  
Vol 311-313 ◽  
pp. 978-986
Keyword(s):  
System Theory ◽  
Sensitivity Analysis ◽  
Geometric Errors ◽  
Body System ◽  
Machining Center ◽  
Multi Body

Removed due to authors request.

Geometric Errors Sensitivity Analysis of Precision Vertical Machining Center Based on Multi-Body System Theory

2011 ◽  
Vol 108 ◽  
pp. 61-66 ◽  
Author(s):  
Qiang Cheng ◽  
Dong Sheng Xuan ◽  
Jie Sun ◽  
Zhi Feng Liu
Keyword(s):  
System Theory ◽  
Sensitivity Analysis ◽  
Machine Tool ◽  
Great Influence ◽  
Geometric Error ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Body System ◽  
Machining Center ◽  
Multi Body

Parts of geometric error coupled into space error is the main reason that affects machining accuracy of machine tools; therefore, how to determine the effect of geometric error to the machining accuracy and then assigning geometry precision of parts economically is a difficult problem in machine tool designing process. Therefore, based on multi-body system theory, a sensitivity analysis method of geometric error is put forward in this paper. Let’s take precision vertical machining center for an example. Firstly, an accuracy model of machining center is established based on multi-body system theory, and with 21 geometric errors obtained through experimental verification, key error sources affecting the machining accuracy are finally identified by sensitivity analysis. The example analysis shows that the proposed method can effectively identify the main geometric errors of parts that have great influence on volumetric error of machine tool, and thus provides important theoretical basis to improve the accuracy of machine tool economically.

Sensitivity Analysis of Geometric Errors for Five-Axis CNC Machine Tool Based on Multi-Body System Theory

2012 ◽  
Vol 271-272 ◽  
pp. 493-497
Author(s):  
Wei Qing Wang ◽  
Huan Qin Wu
Keyword(s):  
System Theory ◽  
Sensitivity Analysis ◽  
Machine Tool ◽  
Geometric Error ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Body System ◽  
Cnc Machine ◽  
Multi Body ◽  
Five Axis

Abstract: In order to determine that the effect of geometric error to the machining accuracy is an important premise for the error compensation, a sensitivity analysis method of geometric error is presented based on multi-body system theory in this paper. An accuracy model of five-axis machine tool is established based on multi-body system theory, and with 37 geometric errors obtained through experimental verification, key error sources affecting the machining accuracy are finally identified by sensitivity analysis. The analysis result shows that the presented method can identify the important geometric errors having large influence on volumetric error of machine tool and is of help to improve the accuracy of machine tool economically.

Sensitivity Analysis of Tool Axis Errors in Large Mill-Turn Machine Tools

2014 ◽  
Vol 487 ◽  
pp. 337-342
Author(s):  
Pan Pan Sun ◽  
Fang Yu Peng ◽  
Shuai Yuan ◽  
Rong Yan ◽  
Zhuang Min
Keyword(s):  
System Theory ◽  
Sensitivity Analysis ◽  
Machine Tools ◽  
Kinematic Model ◽  
Orthogonal Test ◽  
Geometric Errors ◽  
Body System ◽  
Range Analysis ◽  
Tool Axis ◽  
Multi Body

This paper proposes an approach to carry out sensitivity analysis of tool axis errors caused by component geometric errors, in order to meet the high precision requirement in holes series machining with mill-turn machine tools. Firstly, ideal kinematic model and real kinematic model considering geometric errors of the mill-turn machine tools are built respectively based on homogeneous transfer matrix and multi-body system theory. Secondly, tool axis errors caused by component geometric errors are simulated using an orthogonal test. Finally, sensitivity analysis of tool axis errors is implemented by means of range analysis and variance analysis.

The Effect of Geometric Error on Machining Accuracy for Machining Center

2013 ◽  
Vol 690-693 ◽  
pp. 3244-3248
Author(s):  
Gui Qiang Liang ◽  
Ai Rong Zhang ◽  
Ting Ting Guo
Keyword(s):  
Great Influence ◽  
Geometric Error ◽  
Linear Displacement ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Lower Body ◽  
Body System ◽  
Research Results ◽  
Machining Center ◽  
Multi Body

In order to improve machining accuracy of machining center, the effect of geometric error on machining accuracy was researched by multi-body system theory. Taking a vertical machining center as example, topological structure of the machining center was described by lower body array. Geometric errors of the bodies in the multi-body system were expressed by homogeneous coordinate transformation. Error model for machining accuracy was deduced and geometric errors having great influence on the machining accuracy were identified. The research results show that, straightness errors and linear displacement errors in three directions have direct influence on machining accuracy, and the effect on machining accuracy caused by angle errors are related to the dimensions of the machining center and travel distance of the three axes. The research results provide guidance for analysis on sensitivity of geometric errors.

Geometric Error Modeling of a Vertical Machining Center

2013 ◽  
Vol 694-697 ◽  
pp. 1842-1845
Author(s):  
Gui Qiang Liang ◽  
Jun Xian Zhang ◽  
Fei Fei Zhao
Keyword(s):  
Coordinate Transformation ◽  
Transformation Method ◽  
Geometric Error ◽  
Error Modeling ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Lower Body ◽  
Body System ◽  
Machining Center ◽  
Multi Body

The effect of geometric error on machining accuracy was researched by multi-body system theory, as well as homogeneous coordinate transformation method. Taking a vertical machining center as example, topological structure of the machine tool was described by lower body array. Lower body array of the machining center, motion freedom between adjacent bodies and geometric errors of the vertical machining center were analyzed. Geometric errors of the bodies in the multi-body system were expressed by homogeneous coordinate transformation. Error model for machining accuracy was deduced and geometric errors having influence on the machining accuracy were identified. The research results provide guidance for analyze of geometric errors on machining accuracy.

4-Axis Machine Tool Geometric Error Modeling and Measurement

2012 ◽  
Vol 152-154 ◽  
pp. 788-795 ◽  
Author(s):  
Fang Yu Pan ◽  
Ming Li ◽  
Chang Kai Xu
Keyword(s):  
System Theory ◽  
Machine Tool ◽  
Geometric Error ◽  
Error Modeling ◽  
Laser Doppler ◽  
Geometric Errors ◽  
Body System ◽  
Machining Precision ◽  
The Matrix ◽  
Multi Body

To improve the machining precision and reduce the geometric errors for 4-axis machine tool, multi-body system theory is introduced . Based on of the theory, ,through analysing the matrix of the position transformation and the displacement transformation, a model for the machine tool is put forth. By the laser Doppler displacement measurement, test is done and value of the errors is achieved which will benefit for later compensation.

Research of Gantry Machining Center Assembly Deviation Sensitivity Based on Multi-Body System

2014 ◽  
Vol 494-495 ◽  
pp. 365-372
Author(s):  
Guo Ping An ◽  
Zhuang Zhuang Liu ◽  
Zhi Feng Liu ◽  
Yong Sheng Zhao ◽  
Li Gang Cai
Keyword(s):  
Complex Structure ◽  
Cnc Machine Tools ◽  
Body System ◽  
Heavy Duty ◽  
Cnc Machine ◽  
Machining Center ◽  
Assembly Method ◽  
Special Points ◽  
Multi Body ◽  
Assembly Deviation

Heavy duty machine tool has some special points, such as large size, complex structure, long cycle at Installation and commissioning, high requirements assembly processes and so on. Therefore, this paper established a mathematical model to transform the origin parts of the gantry machining center into assembly special form and creates a software as a plug-in for Solidworks based on it, proposes an easy but very practical assembly method based on Multi-body system under virtual environment. This method can calculate assembly deviation caused by manufacturing tolerance very quickly, and bring the sensitivity information clearly. Assembly deviation sensitivity and assembly method proposed in this paper can provide a way for the virtual assembly of heavy-duty CNC machine tools, Thus provide an important theoretical basis to improve the performance of the machine

Sensitivity Analysis of Error Motions and Geometric Errors in the Case of Sphere-Shaped Workpiece

2020 ◽  
Author(s):  
Zongze Li ◽  
Ryuta Sato ◽  
Keiichi Shirase
Keyword(s):  
Sensitivity Analysis ◽  
Machine Tools ◽  
End Milling ◽  
Geometric Errors ◽  
Machined Surface ◽  
Error Sources ◽  
Motion Error ◽  
Machining Center ◽  
Machining Errors ◽  
Five Axis

Abstract Motion error of machine tool feed axes influences the machined workpiece accuracy. However, the influences of each error sources are not identical; some errors do not influence the machined surface although some error have significant influences. In addition, five-axis machine tools have more error source than conventional three-axis machine tools, and it is very tough to predict the geometric errors of the machined surface. This study proposes a method to analyze the relationships between the each error sources and the error of the machined surface. In this study, a kind of sphere-shaped workpiece is taken as a sample to explain how the sensitivity analysis makes sense in ball-end milling. The results show that the method can be applied for the axial errors, such as motion reversal errors, to make it clearer to obverse the extent of each errors. In addition, the results also show that the presented sensitivity analysis is useful to investigate that how the geometric errors influence the sphere surface accuracy. It can be proved that the presented method can help the five-axis machining center users to predict the machining errors on the designed surface of each axes error motions.

Research about Deformations Identification for Globoidal Cam Machine Based on Multi-Body System Theory

2014 ◽  
Vol 597 ◽  
pp. 454-457
Author(s):  
Li Ping Zhao ◽  
Hong Ren Chen ◽  
Yi Yong Yao ◽  
Hu Zhao ◽  
Peng Yan
Keyword(s):  
System Theory ◽  
Machine Tool ◽  
Structure Optimization ◽  
Machining Process ◽  
Body System ◽  
Key Factors ◽  
Machining Precision ◽  
Multi Body ◽  
Deformation Error ◽  
Stiffness Distribution

Deformation error caused by cutting heart and external force is one of the key factors influencing machining precision in machining process. Aiming to identify the machine deformation which has the most important influence on machining precision, an identification method for sensitive error and deformation based on multi-body system theory has been proposed, which lay the basis of stiffness distribution of a machine tool and structure optimization of parts. At the end of this paper, the effective of this method is verified by using the machine tool for globoidal cam.

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