Application of Signal Processing for Motor Condition Monitoring Based on Filtered-Signals and Eliminated-Signals

2011 ◽  
Vol 378-379 ◽  
pp. 557-560
Author(s):  
Juggrapong Treetrong

This paper proposes new procedures of motor fault detection. The proposed methods are based on filtered-signals and eliminated-signals. Generally, the raw stator phase currents collected from the motors are firstly filtered in order to get rid of measurement noises. If the new signals are called “Filtered-Signals” and the signals eliminated from the raw stator phase currents are called “Eliminated-Signals”. The first proposed procedure is to detect the motor faults by spectrum of PSD slope from the filtered-signals. The second proposed procedure is to detect the motor faults by spectrum of the eliminated-signals. The both methods are tested on 3 different motor conditions: healthy, stator fault, and rotor fault motor at full load condition. The experiments show that the both methods can differentiate conditions clearly and they also can indicate the levels of fault severity. Thus, it can be effective when the both methods are applied simultaneously to analyze the faults

2011 ◽  
Vol 378-379 ◽  
pp. 561-564 ◽  
Author(s):  
Juggrapong Treetrong

This paper proposes a new method of motor fault detection by applying the eliminated-signal as data sources for motor fault analysis. Bi-spectrum is used as a key method for processing the signal. The expectation is that the eliminated-signal may contain information for fault analysis. The spectrum and bi-spectrum of the signal are applied as signal processing methods to analyze the motor faults. The method is tested on 3 different motor conditions: healthy, stator fault, and rotor fault motor at full load condition. Based on experiments, the method can differentiate conditions clearly. They seem also to be able to measure fault severity levels by observing the change in among harmonic amplitudes.


2012 ◽  
Vol 591-593 ◽  
pp. 1958-1961
Author(s):  
Juggrapong Treetrong

This paper proposes a new method of motor fault detection. ML Estimation is proposed as a key technique for signal processing. The stator current is used data for motor fault analysis. ML Estimation is generally applied to estimate signals for nonlinear model. The expectation is that the method can provide information for fault analysis. The method is tested on 3 different motor conditions: healthy, stator fault, and rotor fault motor at full load condition. Based on experiments, the method can differentiate conditions clearly and be also able to measure fault severity levels.


2011 ◽  
Vol 378-379 ◽  
pp. 553-556 ◽  
Author(s):  
Juggrapong Treetrong

This paper proposes a new method for motor fault analysis. Windowed-Zeropadded FFT is applied as a signal processing method. The method is based on both windowing and zero-padding of the signal. The expectation is that the method can provide harmonic amplitude more visible for the purpose of motor fault analysis. The method is tested on 3 different motor conditions: healthy, stator fault, and rotor fault motor at full load condition. The method can provide more visible harmonic amplitudes than other methods, because it can eliminate the leakages and provide smoother plotting. Thus, it can help improve accuracy of motor condition classification and the prediction of the fault severity levels.


2012 ◽  
Vol 591-593 ◽  
pp. 1912-1915
Author(s):  
Juggrapong Treetrong

This paper proposes a new method of motor fault analysis. Gershgorin Disk is proposed as a key technique for processing all the 3 stator phase currents. Gershgorin Disk is broadly applied to estimate sources with unknown signal numbers. This paper introduces the technique for motor fault analysis. The method is expected to provide a high accuracy method of fault analysis. The Gershgorin Disk is tested with a source of 3 sinusoidal stator phase currents under different conditions. There are 3 different motor conditions: healthy, stator fault, and rotor fault motor at full load condition. Based on experiments, the method can show differentiation of motor conditions with high accuracy. They seem also to be able to indicate fault severity levels by observing radii and center of among the disks.


2012 ◽  
Vol 591-593 ◽  
pp. 1886-1889
Author(s):  
Juggrapong Treetrong

This paper proposes a new method of motor fault detection. Adaptive MTM is proposed as a key technique for motor fault analysis. Standard spectrum has always processed a time-signal into frequency domain with spectral leakage contamination. The leakage results important small harmonics to be invisible which makes the spectrum difficult to analyze the motor faults. The spectrum from the Adaptive MTM is introduced to minimize the leakages. The method is tested on 3 different motor conditions: healthy, stator fault, and rotor fault motor at full load condition. Based on several sets of the experiments, the spectrum from the adaptive MTM can show all the harmonics clearly which make the method more powerful for fault analysis.


2021 ◽  
Vol 3 (1) ◽  
Author(s):  
Berkan Hızarcı ◽  
Rafet Can Ümütlü ◽  
Zeki Kıral ◽  
Hasan Öztürk

AbstractThis study presents the severity detection of pitting faults on worm gearbox through the assessment of fault features extracted from the gearbox vibration data. Fault severity assessment on worm gearbox is conducted by the developed condition monitoring instrument with observing not only traditional but also multidisciplinary features. It is well known that the sliding motion between the worm gear and wheel gear causes difficulties about fault detection on worm gearboxes. Therefore, continuous monitoring and observation of different types of fault features are very important, especially for worm gearboxes. Therefore, in this study, time-domain statistics, the features of evaluated vibration analysis method and Poincaré plot are examined for fault severity detection on worm gearbox. The most reliable features for fault detection on worm gearbox are determined via the parallel coordinate plot. The abnormality detection during worm gearbox operation with the developed system is performed successfully by means of a decision tree.


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