A New System of Failure Warning and Monitoring Control System for Gas Turbine Compressor (GTC)/Auxiliary Power Unit (APU) of Aircrafts and a Sample Study

2012 ◽  
Vol 503-504 ◽  
pp. 1633-1638 ◽  
Author(s):  
Melih Cemal Kushan ◽  
Zhong Xiao Peng ◽  
Shu Zhi Peng

One of the key elements of servicing the aviation industry is the provision and maintenance of first class equipment. In order to ensure a secure and effective flight of aircrafts in aviation, the ground supporting equipment which enables the planes to get off the ground without delaying the flight plans, has to be kept ready at all times [1].

2021 ◽  
Author(s):  
Thomas Bronson ◽  
Rudy Dudebout ◽  
Nagaraja Rudrapatna

Abstract The aircraft Auxiliary Power Unit (APU) is required to provide power to start the main engines, conditioned air and power when there are no facilities available and, most importantly, emergency power during flight operation. Given the primary purpose of providing backup power, APUs have historically been designed to be extremely reliable while minimizing weight and fabrication cost. Since APUs are operated at airports especially during taxi operations, the emissions from the APUs contribute to local air quality. There is clearly significant regulatory and public interest in reducing emissions from all sources at airports, including from APUs. As such, there is a need to develop technologies that reduce criteria pollutants, namely oxides of nitrogen (NOx), unburned hydrocarbons (UHC), carbon monoxide (CO) and smoke (SN) from aircraft APUs. Honeywell has developed a Low-Emissions (Low-E) combustion system technology for the 131-9 and HGT750 family of APUs to provide significant reduction in pollutants for narrow-body aircraft application. This article focuses on the combustor technology and processes that have been successfully utilized in this endeavor, with an emphasis on abating NOx. This paper describes the 131-9/HGT750 APU, the requirements and challenges for small gas turbine engines, and the selected strategy of Rich-Quench-Lean (RQL) combustion. Analytical and experimental results are presented for the current generation of APU combustion systems as well as the Low-E system. The implementation of RQL aerodynamics is well understood within the aero-gas turbine engine industry, but the application of RQL technology in a configuration with tangential liquid fuel injection which is also required to meet altitude ignition at 41,000 ft is the novelty of this development. The Low-E combustion system has demonstrated more than 25% reduction in NOx (dependent on the cycle of operation) vs. the conventional 131-9 combustion system while meeting significant margins in other criteria pollutants. In addition, the Low-E combustion system achieved these successes as a “drop-in” configuration within the existing envelope, and without significantly impacting combustor/turbine durability, combustor pressure drop, or lean stability.


1989 ◽  
Vol 111 (1) ◽  
pp. 181-185
Author(s):  
M. S. Beaton

FELTMETAL® fiber metal acoustic materials function as broad band acoustic absorbers. Their acoustic energy absorbance occurs through viscous flow losses as sound waves pass through the tortuous pore structure of the material. A new FELTMETAL® fiber metal acoustic material has been designed for use in gas turbine auxiliary power unit exhaust environments without supplemental cooling. The physical and acoustic properties of FM 827 are discussed. Exposure tests were conducted under conditions that simulated auxiliary power unit operation. Weight gain and tensile strength data as a function of time of exposure at 650°C (1202°F) are reported. Fabrication of components with fiber metal acoustic materials is easily accomplished using standard roll forming and gas tungsten arc welding practices.


Author(s):  
Kai Peng ◽  
Fan Yang ◽  
Ding Fan ◽  
Linfeng Gou ◽  
Hongliang Xiao ◽  
...  

A helicopter auxiliary power unit (APU) is initially equipped with a hydro-mechanical control system (HMC). Because HMC's complex structure is difficult to be modified to realize sophisticated control algorithms and the APU is faced with the need for performance improvement, it is urgently necessary to carry out digital control modification of HMC. Based on the analysis of control laws of the original HMC and differences between HMC and digital control system, key techniques involved in the digital control system are studied, such as overall structure, control laws and fuel system based on electric fuel pump, and finally a full authority digital electronic control system (FADEC) is developed for APU. Functions, performances and key techniques of the FADEC system are evaluated on test rig, and the test results show functions of original control system are enhanced and performances of APU are improved more effectively under the control of the designed FADEC compared with the original HMC.


2020 ◽  
pp. 5-13
Author(s):  
Grigory Popov ◽  
◽  
Vasily Zubanov ◽  
Valeriy Matveev ◽  
Oleg Baturin ◽  
...  

The presented work provides a detailed description of the method developed by the authors for coordinating the working process of the main elements of the starting system for a modern gas turbine engine for a civil aviation aircraft: an auxiliary power unit (APU) and an air turbine – starter. This technique was developed in the course of solving the practical problem of selecting the existing APU and air turbine for a newly created engine. The need to develop this method is due to the lack of recommendations on the coordination of the elements of the starting system in the available literature. The method is based on combining the characteristics of the APU and the turbine, reduced to a single coordinate system. The intersection of the characteristic’s lines corresponding to the same conditions indicates the possibility of joint operation of the specified elements. The lack of intersection indicates the impossibility of joint functioning. The calculation also takes into account losses in the air supply lines to the turbine. The use of the developed method makes it possible to assess the possibility of joint operation of the APU and the air turbine in any operating mode. In addition to checking the possibility of functioning, as a result of the calculation, specific parameters of the working process at the operating point are determined, which are then used as initial data in calculating the elements of the starting system, for example, determining the parameters of the turbine, which in turn allow providing initial information for calculating the starting time or the possibility of functioning of the starting system GTE according to strength and other criteria. The algorithm for calculating the start-up time of the gas turbine engine was also developed by the authors and implemented in the form of an original computer program. Keywords: gas turbine engine start-up, GTE starting system, air turbine, methodology, joint work, auxiliary power unit, power, start-up time, characteristics matching, coordination, operational characteristics, computer program.


Author(s):  
Wissam Bou Nader ◽  
Yuan Cheng ◽  
Emmanuel Nault ◽  
Alexandre Reine ◽  
Samer Wakim ◽  
...  

Gas turbine systems are among potential energy converters to substitute the internal combustion engine as auxiliary power unit in future series hybrid electric vehicle powertrains. Fuel consumption of these auxiliary power units in the series hybrid electric vehicle strongly relies on the energy converter efficiency and power-to-weight ratio as well as on the energy management strategy deployed on-board. This paper presents a technological analysis and investigates the potential of fuel consumption savings of a series hybrid electric vehicle using different gas turbine–system thermodynamic configurations. These include a simple gas turbine, a regenerative gas turbine, an intercooler regenerative gas turbine, and an intercooler regenerative reheat gas turbine. An energetic and technological analysis is conducted to identify the systems’ efficiency and power-to-weight ratio for different operating temperatures. A series hybrid electric vehicle model is developed and the different gas turbine–system configurations are integrated as auxiliary power units. A bi-level optimization method is proposed to optimize the powertrain. It consists of coupling the non-dominated sorting genetic algorithm to the dynamic programming to minimize the fuel consumption and the number of switching ON/OFF of the auxiliary power unit, which impacts its durability. Fuel consumption simulations are performed on the worldwide-harmonized light vehicles test cycle while considering the electric and thermal comfort vehicle energetic needs. Results show that the intercooler regenerative reheat gas turbine–auxiliary power unit presents an improved fuel consumption compared with the other investigated gas turbine systems and a good potential for implementation in series hybrid electric vehicles.


Author(s):  
C. Rodgers ◽  
J. Zeno ◽  
E. A. Drury ◽  
A. Karchon

Auxiliary power is often provided on combat vehicles in the U.S. Army for battery charging, operation of auxiliary vehicle equipment when the main engine is not running, or to provide assistance in starting the main engine in extreme cold weather conditions. The use of a gas turbine for these applications is particularly attractive, due to its small size and lightweight. In November 1978, the U.S. Army Tank-Automotive Research and Development Command, Warren, MI awarded a contract to the Turbomach Division of Solar Turbines International, San Diego, CA, for the development of a 10 kW 28 vdc gas turbine powered auxiliary power unit (APU) for installation in the XM1 main battle tank. This paper describes the general features of the Solar Turbomach T-20G-8 Auxiliary Power Unit, a single-shaft gas turbine driven generator set which has been developed under this contract. This APU is one of the family of Gemini powered APUs and is a derivative of the U.S. Army 10 kW gas turbine engine-driven, 60 and 400 Hz generator sets developed by Solar. The electrical components were newly developed for this particular application. Currently, the APU is in qualification testing both in the laboratory and in the XM1 main battle tank.


2014 ◽  
Vol 533 ◽  
pp. 13-16
Author(s):  
Yu Yu Zuo

As aircraft became more complex a need was created for a power source to operate the aircraft systems on the ground without the necessity for operating the aircrafts main engines. This became the task of the Auxiliary Power Unit (APU). The use of an APU on an aircraft also meant that the aircraft was not dependant on ground support equipment at an airfield. It can provide the necessary power for operation of the aircrafts Electrical, Hydraulic and Pneumatic systems. It should come as no surprise that the power unit selected to do this task is a Gas Turbine Engine.


Author(s):  
Adam Dick ◽  
Peter Diamond

This paper examines the analysis of re-designing the Auxiliary Power Unit (APU) bleed air spool piece used on the Landing Craft, Air Cushion (LCAC). The APU supplies bleed air for main engine (ME) starting, anti-icing of the propeller shrouds during cold weather conditions and anti-icing of the filtration system that supplies both ME compartment cooling air and the APU gas turbine combustion air. An air-blast cockpit windshield cleaning system is also powered by APU bleed air. A spool piece is a venturi whose function is to limit a specific amount of airflow as it passes through a system. The current spool piece venturi dimensions allow an excess in APU bleed air to on-craft components, resulting in an exhaust gas temperature (EGT) over-temp in the gas turbine power producer. Such operating conditions occur during cold weather testing, when port and starboard propeller shroud anti-ice systems and APU combustion air/main engine compartment cooling air anti-ice systems are operating. In order to rectify this issue, a model analysis was created, determining the proper dimension of the spool piece venturi. Because spool piece venturies have been implemented fleet wide, it was a priority to reduce fabrication expenses of new materials. To best achieve this, the analysis will determine the size of a plain venturi that can be installed within the existing spool pieces. Referring to engine specifications, APU bleed air was limited to a certain flow rate. However, anti-ice components also required a specific mass flow rate in order to operate properly. It is within these boundaries that the proper diameter of the venturi was determined. This issue further expands upon the analysis of thermal testing, inlet and outlet pressures and the mass flow rate of the new venturi dimension.


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