The Weight Reduction Optimization of Jaw Crusher about Moving Jaw Based on Parametric Finite Element Analysis

2012 ◽  
Vol 619 ◽  
pp. 275-281
Author(s):  
Chun Lan Yang ◽  
Da Ming Huang ◽  
Ji Fen Xiong ◽  
Xiao Hui Liu

This paper aims at the problems of traditional compound pendulum jaw crusher including unreasonable structure design, heavy weight, low utilization of material and high cost, chooses moving jaw which is the key part of motion mechanism as the optimal design subject, uses finite element method, through statics analysis, obtains stress and displacement distribution of moving jaw that is under the action of maximum fracture force, realizes weak link and surplus part of primary structure. Based on the above-mentioned study, this article uses minimum weight of moving jaw as objective function, combines with structure characteristic of crusher, uses the ANSYS Parametric Design Language (APDL) to establish parameterization model, and combines with the optimal design module OPT, works out the minimum weight of moving jaw under the conditions of meeting intensity and stiffness. The result indicates that moving jaw is less than the original one by 27%, which saves material, reduces cost and weakens additional dynamic load that caused by inertial force of work mechanism, improves dynamics of mechanism to a cert extent, reduces the vibration of mechanism and the wear of part, and extends product service life.

2014 ◽  
Vol 684 ◽  
pp. 297-302 ◽  
Author(s):  
Chun Lan Yang ◽  
Da Ming Huang ◽  
Fa Long Cheng

Traditional jaw crusher has the problems of unreasonable structure, heavy weight, low utilization of material and high cost. This paper chooses the flywheel which has great influence on the total weight as the research object. Finite element method are used to anlysis stress and displacement distribution under the action of maximum crushing force. It shows weak link and surplus position of primary structure. Use the parametric design language APDL to establish and analyze finite element model, based on crusher structural features. Make lightweight design meeting the demands of intensity, stiffness and moment of inertia. The result indicates that modified flywheel is less than the original one by 5%, makes structure more reasonable and stress distribution more even.


2012 ◽  
Vol 157-158 ◽  
pp. 27-32
Author(s):  
Guang Lin Shi ◽  
Kun Wu ◽  
Lin Zhu

This paper based on a settled type of structure concerning hydraulic excavator rotary platform as the research object, use the method of finite element analysis to build the finite element model in the conditions of three typicals of representative working condition about this rotary platform. By the analysis concerning the strength and stiffness of this platform structure based on the builded model, the weak link about this structure can be find out by us. Finally , according to the optimization structure design about this device, the maximum combined stress related to the easy fatigue failure area in all working condition could be significantly reduced from 162.93MPa to 115.05MPa, decrease by 29.4 percent. Thus, the structure performance could be greatly improved on the premise of guarantee the weight of construction.


2012 ◽  
Vol 466-467 ◽  
pp. 572-576
Author(s):  
Hong Li Wang ◽  
Yue Shao

The extruder key components consist of extrusion-screw, sleeve and nozzle. Its structure and size decides extrusion effects of the extruder, even to the capability of the whole machine. In this paper, the 3D entity modeling of the extruder key components were established by using the parametric design software of Pro/Engineer, then it was transferred into data that will be used in finite element analysis. The stress analysis was carried out by ANSYS which software of finite element analysis. The results showed that strength of the extrusion-screw, sleeve and nozzle meet the design requirements. Parametric modeling and finite element analysis was the effective way for optimal design of the extruder.


2013 ◽  
Vol 753-755 ◽  
pp. 1587-1590
Author(s):  
Xiao Rong Lv ◽  
Wei Min Ding ◽  
Huai Feng Yang

The failure of the underframe is one of the most important factors affecting the service life of the multi-function chassis. This paper established a virtual model of multi-function chassis by UGNX 3D software; The use of the finite element analyzed model, find the weak link of underframe, and effectively reduce the underframe weight, determine the optimal scheme. Based on the underframe structure design to create the underframe prototype, and passed the test to prove the prototype running smoothly, safe and reliable.


2015 ◽  
Vol 1090 ◽  
pp. 233-237
Author(s):  
Ji Jun Miao ◽  
Ri Sheng Long

In order to solve the cracking and poor reliability problems of motor box of Horizontal Roadheader, the static structural FEA (Finite Element Analysis) of cutting arm & motor box of the EBH160 Horizontal Roadheader was conducted, and the stress and strain contours of FEA were obtained. By comparing the calculated results, the safety factor of cutting arm & motor box was 1.36, which provides a reference for the optimal design of cutting arm & motor box.


2012 ◽  
Vol 490-495 ◽  
pp. 2785-2789
Author(s):  
Dong Sun ◽  
Xu Dong Yang

The milling planer bed is one of the most important foundational parts for the entire machine, sufficient stiffness is required. The posterior segment of a certain milling planer bed is regarded as the optimization object in this paper. Three-dimensional modeling method is used to calculate the exact weight of the bed and then finite element analysis is used to research the static and dynamic characteristics before and after weight-reduction. The weak link of the bed is found out and a improvement scheme is put forward ensuring lower production costs under the premise of sufficient rigidity.


2021 ◽  
Author(s):  
Xiaolin Zhang ◽  
Tianyi Guan ◽  
Lei Fan ◽  
Na Wang ◽  
Li Shang ◽  
...  

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