Finite Elements Prediction of Temperature Field and Thermal Stresses in Thermal Roll of Calendering Process

2013 ◽  
Vol 706-708 ◽  
pp. 1368-1372
Author(s):  
Xiao Tian Ding ◽  
Shu Lei Zhao ◽  
Zheng Yuan Wei ◽  
Gui Fang Liu ◽  
Qiang Lin ◽  
...  

A simplified numerical approach based on the Finite Element Method (FEM) to compute the steady state temperature field and thermal stresses in a thermal roll of a calender machine is proposed. The temperature distributions of the working roll and thermal oil were investigated by fluid dynamics theory. With the acquired roll body temperature, the deformation and stress were calculated. This approach is suitable for fluid-structural and thermal stress problems and hence helpful for the design and improvement of such equipment.

1975 ◽  
Vol 2 (1) ◽  
pp. 66-84 ◽  
Author(s):  
Carl Berwanger ◽  
Yaroslav Symko

The objective was to determine experimentally and analytically two-dimensional steady-state temperature distributions produced in the cross-sectional planes of steel–concrete composite simple span bridges. The upper and lower surfaces were exposed to different temperatures.The research included the development of finite element solutions for steady-state temperature distributions from known boundary conditions and the calculation of strains and stresses. Temperature and stress distributions were generally nonlinear with linear strains through the finite elements. Temperatures were predicted to ±1 °F (±5/9 °C). The experimental strains are linear through the composite section, with the computed finite element strains giving generally slightly higher stresses. The conventional and finite element method computed stresses were compared.For positive curvature, the conventional method underestimated the compressive stress in the top flange by about 20% while the bottom flange tensile stresses were identical. For negative curvature, the conventional method overestimated the bottom flange compressive stresses between 15 to 27% and the top flange tensile stresses from 10 to 61%. The concrete slab stresses were overestimated for positive curvature and slightly underestimated for negative curvature. Slab stresses were relatively small when compared with the permissible concrete stress. Temperature stresses in the steel beam were shown to be significantly large, about 30% of the permissible steel stress, to warrant consideration in the design of these bridges. The stresses were calculated for short term steady-state temperatures. Transient conditions existing in the field produce greater thermal stresses.


1994 ◽  
Vol 61 (4) ◽  
pp. 919-922 ◽  
Author(s):  
Taein Yeo ◽  
J. R. Barber

When heat is conducted across an interface between two dissimilar materials, theimoelastic distortion affects the contact pressure distribution. The existence of a pressure-sensitive thermal contact resistance at the interface can cause such systems to be unstable in the steady-state. Stability analysis for thermoelastic contact has been conducted by linear perturbation methods for one-dimensional and simple two-dimensional geometries, but analytical solutions become very complicated for finite geometries. A method is therefore proposed in which the finite element method is used to reduce the stability problem to an eigenvalue problem. The linearity of the underlying perturbation problem enables us to conclude that solutions can be obtained in separated-variable form with exponential variation in time. This factor can therefore be removed from the governing equations and the finite element method is used to obtain a time-independent set of homogeneous equations in which the exponential growth rate appears as a linear parameter. We therefore obtain a linear eigenvalue problem and stability of the system requires that all the resulting eigenvalues should have negative real part. The method is discussed in application to the simple one-dimensional system of two contacting rods. The results show good agreement with previous analytical investigations and give additional information about the migration of eigenvalues in the complex plane as the steady-state heat flux is varied.


Author(s):  
H. S. Tzou ◽  
R. Ye

Abstract Piezothermoelastic effects of distributed piezoelectric sensors and actuators are investigated. Vibration control of piezoelectric laminates subjected to a steady-state temperature field is studied. A new 3-D piezothermoelastic finite element with three internal degrees of freedom is formulated using a variational formulation. A system equation for the piezoelectric continuum exposed to combined elastic, electric, and thermal fields is formulated. Distributed sensing and control equations are derived. All these effects are studied in a case study.


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