Fabrication of Al2O3 Particle Reinforced Aluminum Matrix Composite by In Situ Chemical Reaction

2014 ◽  
Vol 915-916 ◽  
pp. 788-791 ◽  
Author(s):  
Bin Sui ◽  
Jian Min Zeng ◽  
Ping Chen ◽  
Wu Kui Gan ◽  
Jin Bo Lu

A new Al2O3particle reinforced Al matrix composite was fabricated through in-situ chemical reaction between Al and glass powder. The microstructures and element distributions of the composite were observed and analyzed through OM, SEM and EDS, respectively. The results show the reinforced Al2O3particle synthesized by in-situ chemical reaction are aggregated on the grain boundary. The grains can be refined with the increasing of powder. Eutectic silicone with granulous shape was found in the microstructure, which attributes to the modification of Na and Ca to eutectic silicone.

1996 ◽  
Vol 11 (6) ◽  
pp. 1562-1569 ◽  
Author(s):  
M. R. Hanabe ◽  
P. B. Aswath

The development of a novel Al matrix composite is described based on a simple displacement reaction when an SiO2 particulate preform is brought into contact with liquid Al at temperatures between 1273 and 1373 K. This interaction leads to the wetting of the SiO2 particles by Al and its eventual transformation to a composite with Al2O3/Al particles in an Al matrix. Infiltration of the preform as induced by this reaction takes place with the simultaneous formation of the Al2O3/Al particles in situ. Synthesis of engineered multiphase composites, wherein reinforcements of other materials incorporated into the preform and reacted with liquid Al, is also presented.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1767
Author(s):  
Yuhong Jiao ◽  
Jianfeng Zhu ◽  
Xuelin Li ◽  
Chunjie Shi ◽  
Bo Lu ◽  
...  

Al matrix composite, reinforced with the in situ synthesized 3C–SiC, MgAl2O4, and MgO grains, was produced via the casting process using phenolic resin pyrolysis products in flash mode. The contents and microstructure of the composites’ fracture characteristics were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Mechanical properties were tested by universal testing machine. Owing to the strong propulsion formed in turbulent flow in the pyrolysis process, nano-ceramic grains were formed in the resin pyrolysis process and simultaneously were homogeneously scattered in the alloy matrix. Thermodynamic calculation supported that the gas products, as carbon and oxygen sources, had a different chemical activity on in situ growth. In addition, ceramic (3C–SiC, MgAl2O4, and MgO) grains have discrepant contents. Resin pyrolysis in the molten alloy decreased oxide slag but increased pores in the alloy matrix. Tensile strength (142.6 ± 3.5 MPa) had no change due to the cooperative action of increased pores and fine grains; the bending and compression strength was increasing under increased contents of ceramic grains; the maximum bending strength was 378.2 MPa in 1.5% resin-added samples; and the maximum compression strength was 299.4 MPa. Lath-shaped Si was the primary effect factor of mechanical properties. The failure mechanism was controlled by transcrystalline rupture mechanism. We explain that the effects of the ceramic grains formed in the hot process at the condition of the resin exist in mold or other accessory materials. Meanwhile, a novel ceramic-reinforced Al matrix was provided. The organic gas was an excellent source of carbon, nitrogen, and oxygen to in situ ceramic grains in Al alloy.


2021 ◽  
Vol 16 (3) ◽  
pp. 112-123
Author(s):  
Mahmut Can Şenel ◽  
Mevlüt Gürbüz

In the current work, nano boron nitride (BN) reinforced aluminum (Al) matrix composites with different BN amounts (0.5-2wt.%) were produced by the powder metallurgy(PM) route. This fabrication method consists of dispersing, filtering, mixing, drying, compaction, and sintering processes. The density, compressive strength, micro Vickers hardness, microstructure, and phase structures of Al-BN composites and pure Al were examined. The obtained results indicated that minimum porosity (3.2%), highest density (~2.61g/cm3), Vickers hardness (~50HV), and compressive strength (~168MPa) were obtained at 1%BN reinforced aluminum matrix composite. A tremendous enhancement in Vickers hardness and compressive strength of %1BN reinforced Al matrix composite was achieved as ~61% and ~110% compared to pure Al. Consequently, the mechanical strength of BN reinforced Al-based composites enhanced up to 1% nano boron nitride amount. Due to the clumping of BN nanoparticles, the mechanical strength decreased after this content.


2020 ◽  
Vol 61 (1) ◽  
pp. 108-111
Author(s):  
A. B. Finkelstein ◽  
A. V. Shak ◽  
A. A. Schaefer

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