Ultra Precision Diamond Shaping of an Elliptical Micro-Lens Array

2009 ◽  
Vol 407-408 ◽  
pp. 380-383
Author(s):  
Choung Lii Chao ◽  
Chun Chieh Chen ◽  
Wen Chen Chou

Micro lens array is widely used in photonics and telecommunication products, including back-light module of flat panel display devices and white-light LED illumination. The ultra precision diamond shaping method together with tool servo technique was studied and developed in this research to generate elliptical micro lens array. Each elliptical micro lens has radii in X and Y direction of 1.0 mm and 1.5 mm respectively. A high filling-factor (100 %) elliptical micro lens array with form accuracy better than 0.15μm and surface roughness around 5nm Ra was successfully fabricated.

2011 ◽  
Author(s):  
Yuan-Chieh Cheng ◽  
Chun-Chieh Chen ◽  
Wei-Yao Hsu ◽  
Pei Jen Wang ◽  
Din Ping Tsai

2009 ◽  
Vol 76-78 ◽  
pp. 479-484 ◽  
Author(s):  
Chun Chieh Chen ◽  
Choung Lii Chao ◽  
Wei Yao Hsu ◽  
Fong Chi Chen ◽  
Chung Woei Chao

Owing to the fast development in photonic, telecommunication, and opto-electronic industries, the demand for various micro-lens arrays is rapidly growing. The slow tool servo technique was applied on an ultra-precision diamond turning machine in the present research in conjunction with the tool path generating algorithm for aspheric micro-lens array fabrication. An aspheric lens array of 100% filling factor was successfully produced and the form accuracy and surface roughness were better than 0.15μm and 3nm for all the obtained lenses.


2014 ◽  
Vol 45 (1) ◽  
pp. 1295-1297
Author(s):  
Pan Wang ◽  
Ya-Zhou Wang ◽  
Da-Hai Li ◽  
Huan Deng ◽  
Qiong-Hua Wang

2013 ◽  
Vol 773-774 ◽  
pp. 712-721
Author(s):  
Chien Yao Huang ◽  
Chun Chieh Chen ◽  
Hsiao Yu Chou ◽  
Wei Long Peng ◽  
Yu Wei Lin

In recent years, micro lens arrays have played a crucial role in optical illumination systems. The function of micro lens arrays (MLAs) is to create a uniform light intensity or shape the light profile. Polymers that are commonly used as MLAs have several advantages, such as cost effectiveness, light weight, and easy formation. In general, the ultra-precision diamond-turning technique and plastic injection molding technique have been combined to fabricate MLAs with polymer materials. However, residual stress and non-balance injection pressure are produced on MLAs during injecting processing. Therefore, this paper presents the fabrication of MLAs using a direct molding method (DMM). The STAVAX with electroless nickel coating and PMMA were used as the mold and polymer preform, respectively. First, a mold of MLA with 100% filling factor was fabricated using the ultra-precision diamond-turning technique. A high filling factor can decrease the non-effective area of the MLA in an optical system. Subsequently, an MLA was formed on the PMMA surface using DMM processing. This paper shows the DMM process parameters, including molding temperature, molding force, and cooling rate. Moreover, the profile of the MLA was measured using a laser confocal microscope. Finally, a high filling factor MLA with a diameter of 11.5 mm, and lenses with a height of 8.5 μm and a radius of 470 μm were formed on PMMA.


2014 ◽  
Author(s):  
Yukinobu Nishio ◽  
Kayoko Fujimura ◽  
Sho Ogihara ◽  
Masato Okano ◽  
Seiichiro Kitagawa

Optik ◽  
2015 ◽  
Vol 126 (24) ◽  
pp. 5744-5747 ◽  
Author(s):  
Pan Wang ◽  
Qiong-Hua Wang ◽  
Ya-Zhou Wang ◽  
Da-Hai Li

Micromachines ◽  
2017 ◽  
Vol 8 (7) ◽  
pp. 205 ◽  
Author(s):  
Kun Li ◽  
Daping Chu ◽  
Jiaqi Chu ◽  
Shuhei Kitajima ◽  
Tokiyoshi Matsuda ◽  
...  

2011 ◽  
Vol 77 (777) ◽  
pp. 2146-2152
Author(s):  
Takehisa YOSHIKAWA ◽  
Masayuki KYOI ◽  
Hideaki TANAKA ◽  
Hideaki ONOZUKA ◽  
Yukio MAEDA ◽  
...  

2014 ◽  
Vol 8 (4) ◽  
pp. 251-259
Author(s):  
Xiyuan Liu ◽  
Karl-Heinz Brenner

2012 ◽  
Vol 463-464 ◽  
pp. 112-118
Author(s):  
Feng Tao ◽  
Geng Zhu ◽  
Zhi Jun Wang ◽  
Feng Pan ◽  
Yu Feng Sun ◽  
...  

Abstract. Recently, there has been increasting interest in the doping of nano-/microcrystal hosts with Sm3+. However, very few examples of Sm3+doped YF3-based nanophosphors have been reported. In this paper, a variety of uniform YF3:Sm nano-/microcrystals have been successfully prepared by a facile, effective, and environmentally friendly hydrothermal method. The morphology evolution process has been investigated by quenching the reaction at different time. Based on the results, a possible growth mechanism is presented in detail. The as-obtained YF3:Sm nano-/microcrystals show strong yellow and red light emissions under room temperature, which is quite different from those reported previously and might find potential applications in fields such as light phosphor powers and advanced flat panel display devices.


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