Damage Evaluation of Wheel Tread based on Contact Position between Wheel and Rail

2009 ◽  
Vol 417-418 ◽  
pp. 645-648 ◽  
Author(s):  
Seok Jin Kwon ◽  
Dong Hyung Lee ◽  
Jung Won Seo ◽  
Young Sam Ham

The defect initiation and crack propagation in wheel may result in the damage of the railway vehicle or derailment. Therefore, it is important to evaluate the characteristics of the wheel tread. In the present paper, the characteristics of wheel tread based on contact positions, running distance and brake pattern are evaluated. To evaluate the damage for railway wheels, the measurement for the replication of wheel surface is carried out. The result shows that the damaged wheel tread is remarkably depended on the contact positions between wheel and rail. It should be noted that the replication test can be applied in new evaluation method of wheel damage.

2011 ◽  
Vol 488-489 ◽  
pp. 194-197
Author(s):  
Seok Jin Kwon ◽  
Jung Won Seo ◽  
Dong Hyung Lee ◽  
Sung Tae Kwon

The railway wheel in long-term running had experienced the wheel damage due to fatigue crack and shelling. The damaged wheel in railway vehicle would cause a poor ride comfort, a rise in the maintenance cost and even fracture of the wheel, which then leads to a tremendous social and economical cost. It is necessary to evaluate long-term damage of railway wheel in order to ensure the safety of wheel. To evaluate the damage for railway wheels, the measurements for the replication of wheel surface and residual stress of railway wheel using x-ray diffraction system were carried out. The result shows that the residual stress of wheel is depend on the running distance and thermal gradient during brake application also that the replication test can be applied in new evaluation method of wheel damage.


2014 ◽  
Vol 602-605 ◽  
pp. 370-374
Author(s):  
Hong Bo Xu ◽  
Jia Yu Li

Health assessment of the girder is crucial to an overhead traveling crane. This paper presents an intelligent damage identification method for the girder based on stiffness variation index (SVI) and least squares support vector machine (LSSVM). In the method, the SVI indicators, which have high resolution to environmental noise, serve as the damage feature to detect damage locations. Moreover, the SVI indicators are input to the LSSVM classifier for identifying the actual damage level of the girder. A case study on girder damage identification demonstrates that the method could determine the actual conditions of the girder structure accurately.


Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 911
Author(s):  
Qiang Wu ◽  
Tao Qin ◽  
Mingxue Shen ◽  
Kangjie Rong ◽  
Guangyao Xiong ◽  
...  

The influence of surface gas nitriding on wheel/rail rolling contact fatigue and wear behavior of CL60 wheel was studied on a new rolling contact fatigue/wear tester (JD-DRCF/M). The failure mechanisms of the wheel/rail surface after the gas nitriding and without gas nitriding on the wheel surface were compared and analyzed. The results show that the wheel with gas nitriding could form a dense and hard white bright layer which was approximately 25 μm thick and a diffusion layer which was approximately 70 μm thick on the wheel surface. Thus, the gas nitriding on the railway wheel not only significantly improved the wear resistance on the surface of the wheel, but also effectively reduced the wear of the rail; the results show that the material loss reduced by 58.05% and 10.77%, respectively. After the wheel surface was subjected to gas nitriding, the adhesive coefficient between the wheel/rail was reduced by 11.7% in dry conditions, and was reduced by 18.4% in water media, but even so, the wheel with gas nitriding still could keep a satisfactory adhesive coefficient between the wheel/rail systems, which can prevent the occurrence of phenomena such as wheel-slip. In short, the gas nitriding on the wheel surface can effectively reduce the wear, and improve the rolling contact fatigue resistance of the wheel/rail system. This study enlarges the application field of gas nitriding and provides a new method for the surface protection of railway wheels in heavy-duty transportation.


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