Research on power transformer vibration and noise under DC bias condition

In the process of Ultra high voltage direct current (UHVDC) transmission, the direct current (DC) bias of power transformer is easily induced, which makes the transformer exciting current distorted, the ferromagnetic material saturated and the magnetic leakage increased, and then leads to the increase of core vibration and noise. Aiming at this problem, taking a 240 MVA, 330 kV three-phase five-column power transformer as an example, the coupling of the electromagnetic field, structural force field and acoustic field is studied, and the influence of DC bias on vibration and noise of power transformer core is analyzed in this paper. According to the magnetic density and electric density of transformer core under different magnetic bias degree, the structural force field is solved, and the displacement and surface acceleration of core are obtained, which can be as the excitation of sound field to determine the noise distribution of transformer. In order to avoid the natural frequencies which easily cause resonance, the modal analysis is needed to obtain the natural frequencies and modal modes of the core. The transformer noise under no-load and DC bias conditions of the prototype is tested experimentally and compared with the theoretical calculation, the results prove the accuracy of the simulation calculation method in this paper.

Coercive force of double layer ferromagnetic materials

Peculiarities of the coercive force (CF) measuring of inhomogeneous ferromagnetic materials, in particular layered ones, are considered. The concept of effective CF of layered ferromagnetic materials is introduced. The analysis of the magnetic fluxes distribution in a double layer ferro-magnetic material during its reversal magnetization by an attachable transducer with a U-shaped core made of soft magnetic material is carried out. An analytical expression of the effective CF for such class of materials for the case of the same layers’ thickness and linear approximation of their demagnetization curves is obtained. It was found that the effective CF of a double layer ferromagnetic material is determined not only by the CF of its individual layers, but also by the values of their residual induction. Experimental verification of the obtained results was performed on experimental samples, which were collected from steel 08kp (sample # 1) and steel St3 (sample # 2) plates. Each of the samples was a stack of 6 plates each measuring 87×50×1 mm. With tight compression of the plates and complete elimination of the gaps between them, these samples can be considered as single layer ferromagnetic structures with a thickness of 6 mm. To model a double layer ferromagnetic material with the same layer thickness, sample № 3 was used. Its the upper part consisted of the three steel 08kp plates and the lower part – of the three steel St3 plates. To measure the magnetic parameters of these samples the KRM-Ts-MA type magnetic analyzer was used. The device permit to measure the CF, residual induction and other parameters of the hysteresis loops of ferromagnetic materials in the closed magnetic circuit by attachable type transducers with U-shaped core. The transducer used with the magnetic analyzer during the experiments had poles with an area of 16×32 mm and the distance between the edges of the poles: inner – 32 mm, outer – 64 mm. It is shown that the discrepancy between the calculated value of the effective CF of the double layer ferromagnetic material (sample # 3) from steel 08kp and St3 according to the obtained expression and the measurement results is about 3%. This confirms the adequacy of the proposed model of reversal magnetization of double layer ferromagnetic material and the correctness of analytical calculations.

Analysis of the Influence of Ferromagnetic Material on the Output Characteristics of Halbach Array Energy-Harvesting Structure

Due to the particular arrangement of permanent magnets, a Halbach array has an significant effect of magnetism and magnetic self-shielding. It can stretch the magnetic lines on one side of the magnetic field to obtain an ideal sinusoidal unilateral magnetic field. It has a wide application range in the field of energy harvesting. In practical applications, magnetic induction intensity of each point in magnetic field is not only related to the induced current and conductor but also related to the permeability of the medium (also known as a magnetic medium) in the magnetic field. Permeability is the physical quantity that represents the magnetism of the magnetic medium, which indicates the resistance of magnetic flux or the ability of magnetic lines to be connected in the magnetic field after coil flows through current in space or in the core space. When the permeability is much greater than one, it is a ferromagnetic material. Adding a ferromagnetic material in a magnetic field can increase the magnetic induction intensity B. Iron sheet is a good magnetic material, and it is easy to magnetize to generate an additional magnetic field to strengthen the original magnetic field, and it is easy to obtain at low cost. In this paper, in order to explore the influence of ferromagnetic material on the magnetic field and energy harvesting efficiency of the Halbach array energy harvesting structure, iron sheets are installed on the periphery of the Halbach array rotor. Iron sheet has excellent magnetic permeability. Through simulation, angle between iron sheet and Halbach array, radian size of iron sheet itself and distance between iron sheet and Halbach array can all have different effects on the magnetic field of the Halbach array. It shows that adding iron sheets as a magnetic medium could indeed change the magnetic field distribution of the Halbach array and increase energy harvesting efficiency. In this paper, a Halbach array can be used to provide electrical power for passive wireless low-power devices.

Enhancement of the Magnetoelectric Effect in PZT-Ni Ferrite Composites Using Post Sintering Thermal Treatment

In this chapter, the piezoelectric and magnetoelectric properties of Pb (Zr0.52T0.48)O3–X NiFe1.9Mn0.1O4 (PZT-NFM, where X ranges from 3 to 10%) were investigated along with SEM and TEM analysis. Post sintering thermal treatment (annealing and aging) was introduced to enhance the piezoelectric and magnetoelectric property of the composites. The density was found around 7.6–7.8 gm/cc. The piezoelectric constant d33 and the voltage constant were found to be decreased with increasing magnetic particle from 3–10%. Experimental results indicated that the magnetoelectric voltage coefficient (dE/dH) increases with increasing percentage of Nickel Ferrite (~35 for 3% NF to 140 mV/Oe. cm for 10% NF at 1125°C). The samples, which were annealed and aged after sintering show as high as 50% (140 to 220 mV/cm Oe) increase in dE/dH coefficient. This is due to the increase in resistivity due to better homogeneity. The H-M curve of the composite powders show that the PZT-NFM is a ferromagnetic material as well. The SEM investigation shows very compact structure with average grain size around 150 nm and some areas of the NF rich phase. The X-ray mapping shows that the NF is distributed in the big grains of the matrix and after annealing it homogenizes.

Study on the Polishing Characteristics of the Rotating Cylinder-Based Magnetic Gel Abrasive Finishing

Magnetic gel abrasive finishing is a high-precision polishing method that uses magnetic forces to attract and restrain a gel abrasive, composed of aqueous slime gel, steel grits, and silicon carbon (SiC), for polishing workpieces. However, the magnetic adsorption performance of the gel abrasive will drop quickly when polishing non-ferromagnetic material such as stainless-steel or brass. Moreover, centrifugal force will push out the gel abrasive from the machining surface reducing the stability of polishing. Therefore, this paper developed a rotating cylinder-based magnetic finishing setup to allow the gel abrasive and workpieces to tumble and rotate together during the polishing process. To make the gel abrasive produce irregular and complicated movement paths for improving the polishing performance, this study first analyzed and compared the average surface roughness and removed material weight of workpieces using three kinds of motor operating modes; a unidirectional trapezoidal wave mode, a bidirectional sine wave mode, and a bidirectional trapezoidal wave mode. After identifying the best motor operating mode, the study further compared the polishing characteristics using several SiC particle and steel grit sizes. The experimental results showed that the rotating cylinder driven using a bidirectional trapezoidal wave could obtain better results for average surface roughness and removed material weight than the other two operating modes, while use of the larger steel grit size also obtained improved results. However, different silicon carbide particle sizes did not have a significant impact on the polishing characteristics.

Measurement Potential of the Barkhausen Effect for Obtaining Additional Information on the Component Condition in Manufacturing

The measurement of Barkhausen noise is one of the non-destructive testing methods which allows the use within the production line and within the cycle time at a high production volume. The aim of the present study was to answer the question, whether it is possible to extract the informations that the Barkhausen noise includes, concerning work-piece conditions, from the signal characteristic and more important assigning these findings. Therefore, soft machined and heat treated shaft components made of the ferromagnetic material Cf53 (1.1213) were analyzed to find characteristics in the Signal that allow to separate clearly an increase in temperature of the tested area from a change in the microstructure. For this purpose the shafts were analyzed at higher temperatures (up to 80 °C) and after an additional annealing process (to change the microstructure specifically). Both investigated situations (higher temperature and modified microstructure) showed different characteristic in the Barkhausen signal, thus an assigning is possible. Metallographic investigation and hardness measurements has been carried out to support the results.

Structure Evolution of Ni36Al27Co37 Alloy in the Process of Mechanical Alloying and Plasma Spheroidization

In this paper, a novel approach to obtain a ferromagnetic material for smart applications was implied. A combination of mechanical alloying (MA) and plasma spheroidization (PS) was applied to produce Ni36Al27Co37 spherical powder. Then its structure was systematically studied. It was shown that homogenization of the structure occurs due to mechanism of layered structure formation. The dependence of the lamella thickness on the energy dose input at MA was defined. It was found that 14.7 W⋅h/g is sufficient to obtain lamella thickness of 1 μm and less. The low-energy mode of a planetary mill with rotation speeds of the main disk/bowl of 150/−300 rpm makes it possible to achieve a uniform element distribution upon a minimal amount of impurity. During MA in an attritor Ni3Al-type intermetallic compounds are formed that result in more intensive degradation in particle size. Plasma spheroidization of the powder after MA allowed obtaining Ni36Al27Co37 spherical powder. The powder had a fine β + γ-structure. The particle size distribution remains almost unchanged compared to the MA stage. Coercivity of the powder is 79 Oe. The powder obtained meets the requirements of selective laser melting technology, but also can be utilized as a functional filler in various magnetic composites.