Implementation of the Axially Symmetrical and Three Dimensional Finite Element Models to the Determination of the Heat Transfer Coefficient Distribution on the Hot Plate Surface Cooled by the Water Spray Nozzle

2012 ◽  
Vol 504-506 ◽  
pp. 1055-1060 ◽  
Author(s):  
Zbigniew Malinowski ◽  
Tadeusz Telejko ◽  
Beata Hadala ◽  
Agnieszka Cebo-Rudnicka

Plate and strip hot rolling lines are equipped with water cooling systems used to control the deformed material temperature. This system has a great importance in the case of thermal - mechanical deformation of steel which is focused on formation a proper microstructure and mechanical properties. The desired rate of cooling is achieved by water spray or laminar cooling applied to the hot surface of a strip. The water flow rate and pressure can be changed in a wide range and it will result in a very different heat transfer from the cooled material to the cooling water. The suitable cooling rate and the deformed material temperature can be determined based on numerical simulations. In this case thermal boundary conditions have to be specified on the cooled surface. The determination of the heat transfer coefficient distribution in the area of the water spray nozzle would improve numerical simulations significantly. In the paper an attempt is made to determine the heat transfer coefficient distribution on the hot plate surface cooled by the water spray nozzle. In the inverse method direct axially symmetrical and three dimensional solutions to the plate temperature field have been implemented. The computation time and the achieved accuracy have been compared for five cases. The studied cases differed in the maximum value of the heat transfer coefficient in nozzle spray axis and its distribution in the cooling time.

Author(s):  
Vijay K. Garg ◽  
Ali A. Ameri

A three-dimensional Navier-Stokes code has been used to compute the heat transfer coefficient on two film-cooled turbine blades, namely the VKI rotor with six rows of cooling holes including three rows on the shower head, and the C3X vane with nine rows of holes including five rows on the shower head. Predictions of heat transfer coefficient at the blade surface using three two-equation turbulence models, specifically, Coakley’s q-ω model, Chien’s k-ε model and Wilcox’s k-ω model with Menter’s modifications, have been compared with the experimental data of Camci and Arts (1990) for the VKI rotor, and of Hylton et al. (1988) for the C3X vane along with predictions using the Baldwin-Lomax (B-L) model taken from Garg and Gaugler (1995). It is found that for the cases considered here the two-equation models predict the blade heat transfer somewhat better than the B-L model except immediately downstream of the film-cooling holes on the suction surface of the VKI rotor, and over most of the suction surface of the C3X vane. However, all two-equation models require 40% more computer core than the B-L model for solution, and while the q-ω and k-ε models need 40% more computer time than the B-L model, the k-ω model requires at least 65% more time due to slower rate of convergence. It is found that the heat transfer coefficient exhibits a strong spanwise as well as streamwise variation for both blades and all turbulence models.


Energy ◽  
2019 ◽  
Vol 175 ◽  
pp. 978-985 ◽  
Author(s):  
İlhan Ceylan ◽  
Sezayi Yilmaz ◽  
Özgür İnanç ◽  
Alper Ergün ◽  
Ali Etem Gürel ◽  
...  

Author(s):  
Alain J. Kassab ◽  
Eduardo A. Divo ◽  
Minking K. Chyu ◽  
Frank J. Cunha

The purpose of the inverse problem considered in this study is to resolve heat transfer coefficient distributions by solving a steady-state inverse problem. Temperature measurements at interior locations supply the additional information that renders the inverse problem solvable. A regularized quadratic functional is defined to measure the deviation of computed temperatures from the values under current estimates of the heat transfer coefficient distribution at the surface exposed to convective heat transfer. The inverse problem is solved by minimizing this functional using a parallelized genetic algorithm (PGA) as the minimization algorithm and a two-dimensional multi-region boundary element method (BEM) heat conduction code as the field variable solver. Results are presented for a regular rectangular geometry and an irregular geometry representative of a blade trailing edge and demonstrate the success of the approach in retrieving accurate heat transfer coefficient distributions.


Author(s):  
Desong Yang ◽  
Zhichuan Sun ◽  
Wei Li

Abstract An experimental investigation of shell-side flow condensation heat transfer was performed on advanced three-dimensional surface-enhanced tubes, including a herringbone micro-fin tube and a newly-developed 1-EHT tube. An equivalent plain tube was also tested for performance comparison. All of the test tubes have similar geometry parameters (inner diameter 11.43mm, outer diameter 12.7mm). Tests were conducted using R410A as the working fluid at a condensation saturation temperature of 45 °C, covering the mass flux range of 10–55 kg/(m2·s) with an inlet quality of 0.8 and an outlet quality of 0.1. Experimental results showed that the plain tube exhibits a better condensation heat transfer performance when compared to the enhanced tubes. Moreover, the mass flux has a significant influence on the heat transfer coefficient for shell-side condensation: the condensation heat transfer coefficient of plain tube decreases when the refrigerant mass flux becomes larger, while the heat transfer coefficient of herringbone tube shows a non-monotonic trend and the heat transfer coefficient of the 1-EHT tube gets higher with increasing refrigerant mass flux. Besides, A new prediction model based on the Cavallini’s equation was developed to predict the condensing coefficient of the three test tubes, and the mean absolute error of the improved equations is less than 4%.


Author(s):  
Wei Li ◽  
Chuancai Zhang ◽  
Zhichuan Sun ◽  
Zhichun Liu ◽  
Lianxiang Ma ◽  
...  

Experimental investigation was performed to measure the evaporation heat transfer coefficients of R410A inside three three-dimensional enhanced tubes (1EHT-1, 1EHT-2 and 4LB). The inner and outer enhanced surface of the 4LB tube is composed by arrays of grooves and square pits, while 1EHT-1 tube and 1EHT-2 tube consist of longitudinal ripples and dimples of different depths. All these tubes have an inner diameter of 8.32 mm and an outer diameter of 9.52 mm. Experiment operational conditions are conducted as follows: the saturation temperature is 279 K, the vapor quality ranges from 0.2 to 0.8, and the mass flux varies from 160 kg/(m2·s) to 380 kg/(m2·s). With the mass flux increasing, the heat transfer coefficient increases accordingly. The heat transfer coefficient of 1EHT-2 is the highest of all three tubes, and that of 1EHT-1 is the lowest. The heat transfer coefficient of 4LB ranks between the 1EHT-1 and 1EHT-2 tube. The reason is that the heat transfer areas of the 1EHT-2 and 4LB tube are larger than that of 1EHT-1 and interfacial turbulence is enhanced in 1EHT-2.


Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 704
Author(s):  
Magdalena Jaremkiewicz ◽  
Jan Taler

This paper proposes an effective method for determining thermal stresses in structural elements with a three-dimensional transient temperature field. This is the situation in the case of pressure elements of complex shapes. When the thermal stresses are determined by the finite element method (FEM), the temperature of the fluid and the heat transfer coefficient on the internal surface must be known. Both values are very difficult to determine under industrial conditions. In this paper, an inverse space marching method was proposed for the determination of the heat transfer coefficient on the active surface of the thick-walled plate. The temperature and heat flux on the exposed surface were obtained by measuring the unsteady temperature in a small region on the insulated external surface of a pressure component that is easily accessible. Three different procedures for the determination of the heat transfer coefficient on the water-spray surface were presented, with the division of the plate into three or four finite volumes in the normal direction to the plate surface. Calculation and experimental tests were carried out in order to validate the method. The results of the measurements and calculations agreed very well. The computer calculation time is short, so the technique can be used for online stress determination. The proposed method can be applied to monitor thermal stresses in the components of the power unit in thermal power plants, both conventional and nuclear.


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