Design of an Experimental Device for Biaxial Tension Tests Used in a Uniaxial Test Machine

2013 ◽  
Vol 554-557 ◽  
pp. 174-181
Author(s):  
Heng Kuang Tsai ◽  
Yi Wei Lin ◽  
Fuh Kuo Chen ◽  
Shi Wei Wang

In the present study, a set of novel clamping apparatus that could deliver biaxial stretching motions with the use of a uniaxial tensile testing machine was designed and manufactured. The conversion of uniaxial motion into biaxial stretching motions is achieved by a sliding mechanism that consists of two blocks sliding in two mutually perpendicular grooves, respectively. During the biaxial tension test, a cross-shaped specimen sitting in the grooves are stretched by the two blocks driven by a pulling rod. The different stress ratios could be obtained by adjusting the groove surface shape and the lengths of specimen wings. In the clamping apparatus design stage, the finite element simulations were performed to examine the validity of the sliding mechanism and the frictional force generated between the sliding blocks and the grooves. The coefficient of friction was determined afterwards from the comparison of the pulling forces obtained in the experiments with those calculated by the finite element simulations. In addition, the optimum geometry and dimension of the cross-shaped specimen used in the biaxial tension tests were investigated by the finite element analysis as well. The slotted specimen proposed by Kuwabara et al. was taken as the basic design. A sufficiently large area in the central region of specimen where the principal stress directions aligned with the groove direction was obtained for gluing the strain gauges to the specimen for the biaxial stretching tests. The number of slots and associated slot widths were also examined to optimize the shape of the specimens. The proposed clamping apparatus was manufactured and the biaxial tension tests were conducted with cross-shaped specimens made of advanced high strength steel sheets. The validity of the designed clamping apparatus used for biaxial tension tests was confirmed and the congruence of various yield criteria applied to the advanced high strength steel sheets subjected to biaxial stress states was discussed.

Author(s):  
Wei Tong

An accurate description of the directional dependence of uniaxial tensile yielding and plastic flow in advanced high-strength steel sheets may require either a nonassociated plasticity model with separate quadratic yield function and flow potential or an associated plasticity model with nonquadratic yield function. In this paper, Gotoh's fourth-order homogeneous polynomial yield function is applied to model two advanced high-strength steel sheets in an associated plasticity model. Both the parameter selection for calibrating Gotoh's yield function and its positivity and convexity verification are given in some detail. Similarities and differences between the associated plasticity model presented here and the nonassociated one appeared in the literature are discussed in terms of the directional dependence of yield stresses and plastic strain ratios under uniaxial tension and yield stresses under biaxial tension loading.


2014 ◽  
Vol 626 ◽  
pp. 561-565
Author(s):  
Heng Kuang Tsai ◽  
Fuh Kuo Chen ◽  
Shi Wei Wang

The Bauschinger effect exhibited in the advanced high strength steel sheets was examined by conducting cyclic tension-compression tests. The experimental device for performing the cyclic tension and compression tests with a single sheet specimen was developed in the present study. The experimental apparatus consists of a novel constraint jig that could prevent the sheet specimen from buckling during the compression test. The efficiency of the developed clamping device was validated by both the finite element analysis and the cyclic tension and compression tests conducted in the present study. The test results reveal that the advanced high strength steel exhibits significant Bauschinger effect. It is also confirmed that the finite element prediction of springback present in the stamping of advanced high strength steel sheets is more consistent with the experimental results if the Bauschinger effect is considered.


2021 ◽  
Vol 877 ◽  
pp. 83-89
Author(s):  
Aeksuwat Nakwattanaset ◽  
Surasak Suranuntchai

The manufacturing industries for automotive parts aim to develop technologies for reducing vehicle weight in order to decrease fuel consumption. However, passive safety function for drivers and passengers must not be impaired or should be even improved. Therefore, advanced high strength steel sheet plays more and more important role in designing automotive components. Nowadays, prediction of formability for sheet metal stamping has high capability more than the past. The major challenge is springback prediction. Moreover, it assists in the tooling design to correctly compensate for springback. Especially in automotive production, springback effects have been generally exhibited distinct after forming process of the high strength steel sheets. The springback effect occurred in the deformed state of metal parts must be taken into account by designing any sheet metal panels. Then, the purpose of the present research is to investigate the springback phenomenon of an automotive part named Reinforcement Rocker RL made from an advanced high strength steel grade JAC780Y, after stamping. In addition, the tools design has been carried out. Finite Element (FE) program known as DYNAFORM (based on LS-DYNA solver), has been applied to analyze and improve the springback effect on such forming part. An anisotropic material model according to type 36 (MAT_036 3-PARAMETER_BARAT) was applied. The results obtained from simulations were compared with required parts in each section. Then, the die surface from compensation in 2nd step forming was modified to use. Finally, the simulation part was verified with the real stamping part. It was found that the finite element simulation showed high capability for prediction and compensation of springback in high strength steel sheets forming.


2018 ◽  
Vol 15 ◽  
pp. 684-692
Author(s):  
Baowei Ma ◽  
Dean Meng ◽  
Xi Gu ◽  
Xu Ma ◽  
Dawei Zhang ◽  
...  

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