Addition of B4C to AZ91 via Diecasting and Its Effect on Wear Behaviour

2005 ◽  
Vol 488-489 ◽  
pp. 741-744 ◽  
Author(s):  
Ali Arslan Kaya ◽  
E.S. Kayali ◽  
Dan Eliezer ◽  
G. Gertsberg ◽  
N. Moscovitch

The dry sliding wear behavior of magnesium-matrix-composites (MMC) reinforced by boron carbide particulates (B4Cp) has been investigated. Magnesium is the lightest structural material and is a good choice as a metal matrix for boron carbide and silicon carbide addition. Magnesium and its alloys, without reinforcement, are generally not suitable for mechanical applications due to their low wear resistance. The MMCs used in this study were produced via highpressure die-casting technique. The wear resistance of B4C/AZ91D composite reinforced with 12 and 25 wt% B4C were studied, compared with unreinforced diecast AZ91D. As-cast microstructures of the materials and boron carbide particules were characterized by using Scanning Electron Microscopy (SEM). The hardness values of the control sample and the composites were determined via Vickers hardness measurements. Pin on disk dry sliding wear tests were carried out to study wear rate and wear mechanisms. The magnesium matrix composites were used as pins while mild steel as disc material. The worn surfaces of pins were examined by using SEM. The wear performance of magnesium matrix composites was improved with increasing volume fraction of B4C up to a certain level.

2010 ◽  
Vol 638-642 ◽  
pp. 3745-3750
Author(s):  
D.R.G. Achar ◽  
M. Kamaraj ◽  
C. S. Ganesh Bavisetty

Cobalt based alloy with the addition of 5 and 10 wt% boron carbide have been deposited by PTA process on stainless substrates effectively. The dry sliding wear performances of the coated alloys have been studied at room as well as at elevated temperatures. Addition of boron carbide to satellite 6 resulted in refinement of grains and formation of complex carbides and borides, which has lead to increase in hardness and wear resistance of the hardfaced layers. Superior wear resistance has been found to be at the composition of Stellite 6 with 5 wt% addition of boron carbide.


2016 ◽  
Vol 852 ◽  
pp. 435-445 ◽  
Author(s):  
P. Sangaravadivel ◽  
N. Natarajan ◽  
V. Krishnaraj

This present study aims to investigate the dry sliding wear behaviour of tungsten disulfide (WS2) particle reinforced bronze matrix composite against surface hardened steel and to discover the optimum wear parameter values such as applied load, sliding distance, sliding velocity and volume fraction of reinforcement to reduce the specific wear rate. The composite specimens were fabricated by liquid metallurgy route by varying the volume fraction of solid lubricant particles and prepared as per American Society for Testing of Materials (ASTM) G99-95. The experiments were carried out based on Taguchi design of experiments technique with L27 orthogonal array. The wear tests were conducted in pin-on disc wear testing machine for different loads - 20N, 40N and 60N, sliding velocities - 2.09m/s, 2.62 m/s and 3.14m/s and sliding distances of 600m, 1200m and 1800m in unlubricated conditions. The significant influence of wear parameters on sliding wear, interactions and optimum combination of wear parameter values to minimize the wear rate were obtained by signal-to-noise (S/N) ratio and analysis of variance (ANOVA). The results demonstrated that inclusion of tungsten disulfide particles decreased the wear rate of bronze and also the increases in amount of secondary phase increase the wear resistance of composites. The effect of solid lubricant particle on interfacial temperature was also studied and reported. It was found that percentage of solid lubricant and load are the most significant factors influencing the friction and wear properties of composites. The results revealed that, WS2 particle reinforced bronze matrix composites were the potential component can be replaced for pure bronze products in wear resistance applications.


2011 ◽  
Vol 415-417 ◽  
pp. 707-710
Author(s):  
Hua Chen ◽  
Hai Ying Sun

Fe-based system powder metallurgy in the as-sintered was investigated on pin-on-rolling wear tester for their dry sliding wear behaviour. The morphology of worn surfaces and wear mechanism were analysed by SEM. Results show the hot-forging deformation quenching and tempered considerably decreased the porosity and improved wear resistance, and compare with quenching microstructure, tempered microstructure has high wear resistance and match of strength-toughness. Fe-2.0Ni-0.4Mo-0.5C-0.6Cr alloy presented best wear characteristics. SEM observations of the worn surface revealed microploughing and plastic deformation and crack were the basic dry sliding wear morphology,and oxidative wear and delamination wear are dominant wear mechanism.


Author(s):  
Chandar ◽  
Dr. G Harish ◽  
Gujjala Anil Babu ◽  
Puneeth P ◽  
Dr. H K Shivanand

Liquid metallurgy method based aluminium matrix composites (AMCs) are extensively utilized in diverse engineering applications including shipbuilding, structural, non-structural, automotive, and aerospace owing to their superior strength, weightless, low density, excellent corrosion, and wear resistance. In the present research work, liquid state technique is employed to prepare the LM4/RHA/TiO2 composites containing four different mass proportion of RHA and TiO2. The weight proportion of reinforcements ie RHA-1,3&5 and TiO2 2,5&6 respectively.From the dry sliding wear studies, it is evident that the incorporation of RHA and TiO2 particles into the LM24 aluminium matrix alloy increases the wear resistance properties up to 45% as compared with the dry sliding behaviour of pure aluminium LM4 alloy. Dry sliding wear results revealed that the parameters like varying weight percentage, sliding speed, and applied load are the direct impact on the wear behaviour of the hybrid composites. A reduction of up to 34 % wear rate was observed by incorporation of 5% of RHA and 1% & 6 %of TiO2 particles as compared with the remaining percentage of reinforcements. The developed Coated RHA-TIO2 -LM24 aluminum alloy composite exhibits excellent mechanical properties, can be used in long-term applications in which saving weight is an important feature, such applications include and automotive engine parts and aerospace industry. In automotive industry, it can be used for making Brake disc, Turbo-compressors, Pump supporting parts, rear axle, differential housing.


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