Effect of Surface Recrystallization on the Low Cycle Fatigue Behavior of Directionally Solidified Superalloy DZ4 by In Situ SEM Studies

2012 ◽  
Vol 706-709 ◽  
pp. 2456-2461
Author(s):  
Xian Feng Ma ◽  
Hui Ji Shi
Keyword(s):  
Fatigue Life ◽  
Crack Growth ◽  
Shot Peening ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Cycle Fatigue ◽  
Directionally Solidified ◽  
Annealing Heat Treatment ◽  
Crack Growth Rates

The effect of recrystallization on the low cycle fatigue life of DZ4 directionally solidified superalloy was investigated for specimens with three different recrystallized layers, which were generated by shot peening (0.1MPa, 0.3MPa and 0.5MPa respectively) and a subsequent annealing heat treatment. The fatigue life showed a decrease for recrystallized specimens with shot-peening of 0.1 MPa and 0.3 MPa, and an unusual increase for that of 0.5MPa, in comparison with the original DZ4 specimen. In-situ SEM observations were performed on the short crack growth behaviors for both original and recrystallized specimens, which revealed the fracture mechanism and the interaction with microstructure. Quantitative analysis of fatigue crack growth rates rationalized the influence of recrystallization on the low-cycle fatigue life of DZ4.

The Analysis on the Low Cycle Fatigue Behavior of a Directionally Solidified Superalloy with Recrystallized Surface Layers

2008 ◽  
Vol 44-46 ◽  
pp. 43-50 ◽  
Author(s):  
Hui Ji Shi ◽  
Xian Feng Ma ◽  
Da Wei Jia ◽  
Hai Feng Zhang ◽  
Li Sha Niu
Keyword(s):  
Fatigue Life ◽  
Shot Peening ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Turbine Blades ◽  
Fatigue Tests ◽  
Cycle Fatigue ◽  
Directionally Solidified ◽  
Surface Layers ◽  
Time Observation

Specimens of a directionally solidified superalloy with different shot peening pressure were annealed at 1220oC in vacuum condition to get recrystallized surface layers with different micro-structures. Low cycle fatigue tests of these specimens were performed at room temperature and 400oC by using an electrohydraulic load frame in the SEM system for real-time observation. The initiation and propagation of cracks were inspected and the influence of the micro-structure of the recrystallized layer on the material fatigue behavior was analyzed. The low cycle fatigue life of the specimens depends mainly on the characteristics of the recrystallized layer. When the shot peening pressure is lower, the recrystallized layer is thin and not integrated, and the fatigue life decreases obviously in comparison with that of the specimen without recrystallized surface layer. When the shot peening pressure increases, the recrystal grains are more integrated, and the fatigue life rises. A comparison of the recrystallized layers between the blade surface and the specimen surface has been done and it points that the incompact surface recrystal layer is very dangerous to gas turbine blades.

Effect of Recrystallization on Low-Cycle Fatigue Behavior of DZ4 Directionally-Solidified Superalloy

2006 ◽  
Vol 306-308 ◽  
pp. 175-180 ◽  
Author(s):  
Hui Ji Shi ◽  
Hai Feng Zhang ◽  
Yan Qing Wu
Keyword(s):  
High Temperature ◽  
Fatigue Life ◽  
Crack Initiation ◽  
Grain Boundaries ◽  
Shot Peening ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Nickel Base Superalloy ◽  
Directionally Solidified ◽  
Crack Initiation Life

Effect of recrystallization on DZ4 directionally-solidified nickel-base superalloy was investigated both at room temperature and high temperature of 673K. In-situ SEM surface observation were performed. Experimental results reveal that the material performance is strongly influenced by surface recrystallization layer. All specimens were prepared under conditions of shot peening and 4h 1220°C high temperature annealing. Different shot peening pressure specimens have different recrystallization states. High shot penning pressure specimens have clear and straight grain boundaries and the grain size appears to be a little bit larger. Recrystallization state seems not only affect the fatigue life, but also the crack initiation pattern and crack initiation life. Low shot peening pressure specimens have much lower fatigue life which is around 8-10% of virgin one, and SEM Real-time observation reveals that channeling cracks initiated at the early stage of fatigue life. High shot peening pressure specimens have higher fatigue life comparing to low shot peening pressure specimens, although it’s almost half lower than the virgin one, and cracks initiated not until middle or latter stage of fatigue life. Crack initiation life is also much longer than those of low shot peening pressure. Low shot peening pressure specimens seems not fully recrystallized, and its grain boundaries are much fragile which is responsible for high density microcracks initiation, and finally leads to the failure. Further nano-indention experiments on surface recrystallized layers show that higher shot peening recrystallized layers have much lower elastic module, which may explain the longer crack initiation life.

LOW CYCLE FATIGUE BEHAVIOR AND LIFE PREDICTION OF A CAST COBALT-BASED SUPERALLOY

2012 ◽  
Vol 06 ◽  
pp. 251-256
Author(s):  
HO-YOUNG YANG ◽  
JAE-HOON KIM ◽  
KEUN-BONG YOO
Keyword(s):  
Fatigue Life ◽  
Strain Energy ◽  
Life Prediction ◽  
Prediction Models ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Total Strain ◽  
Cycle Fatigue ◽  
Total Strain Range ◽  
Different Temperatures

Co -base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

Fatigue of Intermetallic Compounds

1986 ◽  
Vol 81 ◽  
Author(s):  
N.S. Stoloff ◽  
G.E. Fuchs ◽  
A.K. Kuruvilla ◽  
S.J. Choe
Keyword(s):  
Crack Growth ◽  
Intermetallic Compounds ◽  
High Cycle Fatigue ◽  
Fatigue Behavior ◽  
Phase Changes ◽  
Long Range Order ◽  
Cycle Fatigue ◽  
Test Environment ◽  
Temperature Exposure ◽  
Crack Growth Rates

AbstractThe fatigue behavior of intermetallic compounds is reviewed. The effects of long range order, stoichiometry, test temperature and test environment on crack initiations high cycle fatigue lives and crack growth rates are emphasized. In the case of Ni3Al+B stoichiometry affects high cycle lives largely through the influence of aluminum on ductility and notch sensitivity. High cycle fatigue behavior of Fe3Al is dependent upon stoichiometry and temperature in a complex way which is connected with the formation of superlattice dislocations and with phase changes during high temperature exposure. Oxygen and hydrogen are shown to be detrimental to high cycle fatigue and crack growth in several compounds.

Transition From Low Cycle to High Cycle in Uniaxial Fatigue

2013 ◽  
Author(s):  
Mohamed E. M. El-Sayed
Keyword(s):  
Fatigue Life ◽  
High Cycle Fatigue ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Uniaxial Stress ◽  
Life Assessment ◽  
Elastic Behavior ◽  
Cycle Fatigue ◽  
Fatigue Life Assessment ◽  
Component Development

Fatigue is the most critical failure mode of many mechanical component. Therefore, fatigue life assessment under fluctuating loads during component development is essential. The most important requirement for any fatigue life assessment is knowledge of the relationships between stresses, strains, and fatigue life for the material under consideration. These relationships, for any given material, are mostly unique and dependent on its fatigue behavior. Since the work of Wöhler in the 1850’s, the uniaxial stress versus cycles to fatigue failure, which is known as the S-N curve, is typically utilized for high-cycle fatigue. In general, high cycle fatigue implies linear elastic behavior and causes failure after more than 104 or 105 cycles. However. the transition from low cycle fatigue to high cycle fatigue, which is unique for each material based on its properties, has not been well examined. In this paper, this transition is studied and a material dependent number of cycles for the transition is derived based on the material properties. Some implications of this derivation, on assessing and approximating the crack initiation fatigue life, are also discussed.

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