Improving Mechanical Properties of Co-Cr-W Alloys by Powder Metallurgy

2017 ◽  
Vol 890 ◽  
pp. 348-351
Author(s):  
Choncharoen Sawangrat ◽  
Komgrit Leksakul
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Total Elongation ◽  
Structure Design ◽  
Coarse Grained ◽  
Harmonic Structure ◽  
Fine Grained ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Commercial Applications

This study focuses on improving the mechanical properties of Co-Cr-W alloys by applying Harmonic Structure Design – bimodal grain size distribution with an interconnected framework of ultra-fine-grained (UFG) regions, called the “shell region”, surrounding isolated coarse-grained (CG) regions. Harmonic structure Co-Cr specimens were successfully fabricated by Powder Metallurgy (PM) that consisted of controlled mechanical milling and spark plasma sintering. The sintered compacts revealed an outstanding combination of strength and total elongation. Moreover, the sintering dwell time significantly improved densification and led to large total elongation. PM improved the mechanical properties of Co-Cr-W alloys and offered an attractive approach to fabricate harmonic structures for commercial applications.

Harmonic Structure Design of Co-Cr-Mo Alloy with Outstanding Mechanical Properties

2014 ◽  
Vol 939 ◽  
pp. 60-67 ◽  
Author(s):  
Choncharoen Sawangrat ◽  
Osamu Yamaguchi ◽  
Sanjay Kumar Vajpai ◽  
Kei Ameyama
Keyword(s):  
Mechanical Properties ◽  
Mechanical Milling ◽  
Three Dimensional ◽  
High Strength ◽  
Surface Region ◽  
Structure Design ◽  
Coarse Grained ◽  
Harmonic Structure ◽  
Fine Grained ◽  
Plasma Sintering

Co-Cr-Mo alloy powders were subjected to controlled mechanical milling at room temperature under Ar atmosphere to fabricate bimodal microstructure in the MM powders, having nanosized grains in the surface region and micron-sized coarse grains in the center of the milled powders. Subsequently, the MM powder was compacted by spark-plasma sintering (SPS) process. The sintered compacts indicated two structure areas: (i) ultra-fine grained (UFG) regions, called shell, and (ii) the coarse grained regions called core. The shell and the core correspond to the surface and center of the MM powders, respectively. The shell regions established a continuous three dimensional network of high strength ultra-fine grained regions, which surrounded the discrete coarse grained ductile regions. Such a microstructure is referred as Harmonic Structure. The sintered Co-Cr-Mo alloy compacts exhibited outstanding mechanical properties. The yield strength increased from 605 to 635 MPa, and ultimate tensile strength increased from 1201 to 1283 MPa. Moreover, the elongation was maintained more or less same as that of coarse grained compacts. Therefore, the harmonic structure design leads to the new generation microstructure of Co-Cr-Mo alloy, which demonstrates outstanding mechanical properties, i.e. superior strength and excellent ductility as compared to conventional materials. Keywords: mechanical milling, Co-Cr-Mo alloys, mechanical properties, harmonic structure.

Ultra-Fine Grained Ti-15Mo Alloy Prepared by Powder Metallurgy

2018 ◽  
Vol 941 ◽  
pp. 1276-1281
Author(s):  
Anna Terynková ◽  
Jiří Kozlík ◽  
Kristína Bartha ◽  
Tomáš Chráska ◽  
Josef Stráský
Keyword(s):  
Powder Metallurgy ◽  
Bulk Material ◽  
Alpha Phase ◽  
Full Density ◽  
Fine Grained ◽  
Cryogenic Milling ◽  
Aircraft Manufacturing ◽  
Plasma Sintering ◽  
Beta Matrix ◽  
Spark Plasma

Ti-15Mo alloy belongs to metastable β-Ti alloys that are currently used in aircraft manufacturing and Ti15Mo alloy is a perspective candidate for the use in medicine thanks to its biotolerant composition. In this study, Ti15Mo alloy was prepared by advanced techniques of powder metallurgy. The powder of gas atomized Ti-15Mo alloy was subjected to cryogenic milling to achieve ultra-fine grained microstructure within the powder particles. Powder was subsequently compacted using spark plasma sintering (SPS). The effect of cryogenic milling on the microstructure and phase composition of final bulk material after SPS was studied by scanning electron microscopy. Sintering at 750°C was not sufficient for achieving full density in gas atomized powder, while milled material could be successfully sintered at this temperature. Alpha phase particles precipitated during sintering and their size, as well as the size of beta matrix grains, was strongly affected by the sintering temperature.

Microstructure Evolution and Deformation Mechanisms of Harmonic Structure Designed Materials

2016 ◽  
Vol 879 ◽  
pp. 145-150
Author(s):  
Kei Ameyama ◽  
Sanjay Kumar Vajpai ◽  
Mie Ota
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Powder Metallurgy ◽  
Early Stage ◽  
High Strength ◽  
Plastic Instability ◽  
Structure Design ◽  
Harmonic Structure ◽  
Homogeneous Microstructure ◽  
Macro Scale

This paper presents the novel microstructure design, called Harmonic Structure, which gives structural metallic materials outstanding mechanical properties through an innovative powder metallurgy process. Homogeneous and ultra-fine grain (UFG) structure enables the materials high strength. However, such a “Homo-“ and “UFG” microstructure does not, usually, satisfy the need to be both strong and ductile, due to the plastic instability in the early stage of the deformation. As opposed to such a “Homo-and UFG“ microstructure, “Harmonic Structure” has a heterogeneous microstructure consisting of bimodal grain size together with a controlled and specific topological distribution of fine and coarse grains. In other words, the harmonic structure is heterogeneous on micro-but homogeneous on macro-scales. In the present work, the harmonic structure design has been applied to pure metals and alloys via a powder metallurgy route consisting of controlled severe plastic deformation of the corresponding powders by mechanical milling or high pressure gas milling, and subsequent consolidation by SPS. At a macro-scale, the harmonic structure materials exhibited superior combination of strength and ductility as compared to their homogeneous microstructure counterparts. This behavior was essentially related to the ability of the harmonic structure to promote the uniform distribution of strain during plastic deformation, leading to improved mechanical properties by avoiding or delaying localized plastic instability.

scholarly journals Powder Metallurgy Processing and Mechanical Properties of Controlled Ti-24Nb-4Zr-8Sn Heterogeneous Microstructures

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1626
Author(s):  
Benoît Fer ◽  
David Tingaud ◽  
Azziz Hocini ◽  
Yulin Hao ◽  
Eric Leroy ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Ball Milling ◽  
Processing Route ◽  
Fine Grain ◽  
Plasma Sintering ◽  
3D Network ◽  
Spark Plasma ◽  
Powder Particles ◽  
Heterogeneous Microstructures

This paper gives some insights into the fabrication process of a heterogeneous structured β-metastable type Ti-24Nb-4Zr-8Sn alloy, and the associated mechanical properties optimization of this biocompatible and low elastic modulus material. The powder metallurgy processing route includes both low energy mechanical ball milling (BM) of spherical and pre-alloyed powder particles and their densification by Spark Plasma Sintering (SPS). It results in a heterogeneous microstructure which is composed of a homogeneous 3D network of β coarse grain regions called “core” and α/β dual phase ultra-fine grain regions called “shell.” However, it is possible to significantly modify the microstructural features of the alloy—including α phase and shell volume fractions—by playing with the main fabrication parameters. A focus on the role of the ball milling time is first presented and discussed. Then, the mechanical behavior via shear tests performed on selected microstructures is described and discussed in relation to the microstructure and the probable underlying deformation mechanism(s).

scholarly journals Microstructural and Mechanical Characterization of Multilayered Iron Electrodeposits

2011 ◽  
Vol 409 ◽  
pp. 474-479 ◽  
Author(s):  
C. Chan ◽  
J.L. McCrea ◽  
G. Palumbo ◽  
Uwe Erb
Keyword(s):  
Mechanical Properties ◽  
Columnar Structure ◽  
Multilayered Structure ◽  
Structure Design ◽  
Coarse Grained ◽  
Fine Grained ◽  
Microstructure And Mechanical Properties ◽  
Fine Grained Structure ◽  
Iron Coatings

Monolithic and multilayered iron electrodeposits were successfully synthesized by the pulse plating electrodeposition method. Electron microscopy and Vickers microhardness measurements were used to investigate the microstructure and mechanical properties of the iron electrodeposits produced. Two types of monolithic iron coatings were produced, one with a coarse grained, columnar structure and the other with an ultra-fine grained structure. Hall-Petch type grain size strengthening was observed in these monolithic coatings. Multilayered iron coatings composed of alternating layers of coarse grained and fine grained structures were also produced. The hardness value of the multilayered coatings falls between the hardness values for the two types of monolithic coatings produced. This study has demonstrated the possibility of applying a multilayered structure design to tailor the microstructure and mechanical properties of electrodeposited iron coatings.

Properties of Ultrafine-Grained Tungsten Prepared by Ball Milling and Spark Plasma Sintering

2016 ◽  
Vol 821 ◽  
pp. 399-404 ◽  
Author(s):  
Monika Vilémová ◽  
Barbara Nevrlá ◽  
Zdenek Pala ◽  
Lenka Kocmanová ◽  
Marek Janata ◽  
...  
Keyword(s):  
Ball Milling ◽  
Spark Plasma Sintering ◽  
Ball Mill ◽  
Planetary Ball Mill ◽  
Coarse Grained ◽  
First Wall ◽  
Fine Grained ◽  
Plasma Sintering ◽  
Ultrafine Grained ◽  
Spark Plasma

Tungsten is currently considered as the most suitable plasma facing material for the first wall of a nuclear fusion reactor. First wall will be subjected to harsh conditions that will gradually deteriorate properties of the wall material. Some studies point out that fine-grained tungsten could be more resistant to the structure and property changes than coarse-grained tungsten. However, tailoring of tungsten microstructure is very laborious. Due to its high melting point, tungsten is very often processed mechanically and subsequently sintered into a compact body. In this study, preparation of ultrafine-grained tungsten by mechanical processing in a planetary ball mill was examined. Three types of tungsten samples were compared. One was made from coarse grained tungsten powder consolidated by SPS (spark plasma sintering). Other two samples were prepared from the powder processed in a planetary ball mill with and without addition of Y2O3. After ball milling, the powders were consolidated by SPS, i.e. fast sintering process that allows preserving fine-grained structure of the powder material. Properties of the samples such as hardness and thermal conductivity were examined and correlated with the processing history and microstructure.

scholarly journals Spark Plasma Sintering of Cobalt Powders in Conjunction with High Energy Mechanical Treatment and Nanomodification

Processes ◽  
2020 ◽  
Vol 8 (5) ◽  
pp. 627
Author(s):  
Van Minh Nguyen ◽  
Rita Khanna ◽  
Yuri Konyukhov ◽  
Tien Hiep Nguyen ◽  
Igor Burmistrov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
High Energy ◽  
Fine Grained ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Microstructure Density ◽  
High Degree ◽  
Grain Boundary Movement

Spark plasma sintering (SPS) investigations were carried out on three sets of Co specimens: untreated, high energy mechanically (HEMT) pre-treated, and nanomodified powders. The microstructure, density, and mechanical properties of sintered pellets were investigated as a function of various pre-treatments and sintering temperatures (700–1000 °C). Fine-grained sinters were obtained for pre-treated Co powders; nano-additives tended to inhibit grain growth by reinforcing particles at grain boundaries and limiting grain-boundary movement. High degree of compaction was also achieved with relative densities of sintered Co pellets ranging between 95.2% and 99.6%. A direct co-relation was observed between the mechanical properties and densities of sintered Co pellets. For a comparable sinter quality, sintering temperatures for pre-treated powders were lower by 100 °C as compared to untreated powders. Highest values of bending strength (1997 MPa), microhardness (305 MPa), and relative density (99.6%) were observed for nanomodified HEMT and SPS processed Co pellets, sintered at 700 °C.

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