An Adaptive Tool Path Generation for Large Scale Wedge/Aspheric Lens Element Grinding Based on Isophote Interpolation

2011 ◽  
Vol 175 ◽  
pp. 121-125
Author(s):  
Ning Ning Zhang ◽  
Chen Jiang ◽  
Zhen Zhong Wang ◽  
Yin Biao Guo
Keyword(s):  
Large Scale ◽  
Tool Path ◽  
Tool Path Generation ◽  
Cnc Machining ◽  
Numerical Control ◽  
Path Generation ◽  
Aspheric Lens ◽  
Lens Element ◽  
Wedge Prism ◽  
Cad Cam

Large scale wedge/aspheric lens element is a combination of wedge prism and aspheric lens as a single piece component forming a decentred lens, which is primarily manufactured by Computerized Numerical Control (CNC) machining, especially 3-axis CNC grinding. This paper presents an efficient tool path generation approach based on isophote interpolation. The interpolation guarantees that interpolated points always stay on the iso-inclination curve of the parametric surface. This symmetry ensures that the method can improve and automate large scale wedge/aspheric lens element machining for 3-axis CAD/CAM systems. As part of the validation process, the tool paths generated are analyzed and compare with the desired part.

A Path Planning Approach for Wedge/Aspheric Lens Element Grinding Based on Space Coordinate Transformation

2011 ◽  
Vol 383-390 ◽  
pp. 7533-7537
Author(s):  
Ning Ning Zhang ◽  
Chen Jiang ◽  
Zhen Zhong Wang ◽  
Yin Biao Guo
Keyword(s):  
Coordinate Transformation ◽  
Tool Path ◽  
High Energy ◽  
Cnc Machining ◽  
Laser Fusion ◽  
Aspheric Lens ◽  
Lens Element ◽  
Cad Cam ◽  
Projection Display ◽  
Space Coordinate

Wedge/aspheric lens element is a combination of wedge prism and aspheric lens as a single piece component forming a decentred lens, which plays an important role in the fields of liquid crystal projection display, laser fusion, high-energy laser, satellite optical system and large astronomical telescope, etc. Wedge/aspheric lens element are primarily manufactured by CNC machining, especially 3-axis CNC grinding. This paper presents a facile tool path generation approach based on space coordinate transformation. The proposed method can be used to improve and automate three-axis Wedge/aspheric lens element machining for CAD/CAM systems. As part of the validation process, the tool paths generated are analyzed to compare with the desired part.

Tool Path Generation Based on B-Spline Wavelets

2001 ◽  
Author(s):  
Ranga Narayanaswami ◽  
Junhua Pang
Keyword(s):  
Tool Path ◽  
Fundamental Problem ◽  
Tool Path Generation ◽  
Numerical Control ◽  
Algebraic Complexity ◽  
Path Generation ◽  
Object Boundary ◽  
Machined Surface ◽  
Novel Approach ◽  
Offset Curves

Abstract Tool path generation is a fundamental problem in numerical control machining. Typical methods used for machining 2.5D objects include generation of offset contours using trimmed offset curves and zigzag sequences. The offset contours result in unnecessary detailed curves far away from the object boundary. The zigzag sequences result in frequent stops and changes in tool direction. In this paper we present a novel approach for tool path generation based on wavelet theory. The theory of wavelets naturally leads to a simple cut sequence algorithm that provides valid and efficient coverage of the machined surface. The classical analytical and algebraic complexity in tool path planning is also reduced. In this paper, curves are represented by endpoint interpolating B-splines and their corresponding wavelets. Design and manufacturing examples are also presented in this paper.

Tool Path Generation for 5-Axis Rough Cutting Using Haptic Device

2020 ◽  
Vol 14 (5) ◽  
pp. 808-815
Author(s):  
Koichi Morishige ◽  
Satoshi Mori ◽  
◽  
Keyword(s):  
Tool Path ◽  
Cutting Tool ◽  
Control Program ◽  
Target Object ◽  
Tool Path Generation ◽  
Haptic Device ◽  
Numerical Control ◽  
Path Generation ◽  
Haptic Devices ◽  
Tool Paths

CAM software is generally used to generate tool paths for 5-axis controlled machining. However, adjusting its several parameters and settings is difficult. We propose a system for tool path generation to be applied to 5-axis controlled machining. The system allows machining movements to be established by manipulating haptic devices in a virtual environment. Therefore, the cutter location for 5-axis machining can be easily controlled by operating a virtual cutting tool. The contact between the cutting tool and the target shape is reflected to the user through the haptic device. The generated path can be converted into a numerical control program for the actual machining of the target object. We detail the implementation of the proposed interface using two haptic devices and a method of tool path generation that improves rough cutting by smoothing the generated cutting points and simplifying the tool postures. The effectiveness of the developed system is confirmed through machining simulations.

HSM Strategies of CAD/CAM Systems — Part I Tool Path Generation

2010 ◽  
Vol 426-427 ◽  
pp. 520-524 ◽  
Author(s):  
Song Lin Ding ◽  
John Mo ◽  
D. Yang
Keyword(s):  
High Speed ◽  
Metal Cutting ◽  
Tool Path ◽  
Tool Path Generation ◽  
Path Generation ◽  
Cnc Machine ◽  
Technical Requirements ◽  
Cad Cam ◽  
High Feed ◽  
Cutting Processes

Owning to the ultra high feed rate and spindle speed, tool path patterns which are less important in conventional metal cutting processes becomes critical in High Speed Machining (HSM). Without an appropriate tool path strategy HSM can not be fully implemented even though the CNC machine has HSM potentials. In practice attentions are usually drawn to advanced hardware components; tool path pattern catering to HSM is often overlooked. This paper introduces the principles of tool path generation for HSM. Essential properties of HSM and its technical requirements on the CAD/CAM system are summarized. The state-of-the-art technologies and practice-oriented tool path generation methodologies are presented.

Tool path generation for ultra-precision polishing of freeform optical surfaces in an off-axis three-mirror imaging system

2015 ◽  
Vol 231 (5) ◽  
pp. 814-824 ◽  
Author(s):  
Dengpeng Huang ◽  
Lei Zhang ◽  
Shijun Ji ◽  
Ji Zhao
Keyword(s):  
Tool Path ◽  
Imaging System ◽  
Concentric Circle ◽  
Tool Path Generation ◽  
Numerical Control ◽  
Path Generation ◽  
Freeform Surfaces ◽  
Primary Mirror ◽  
Tool Paths ◽  
Ultra Precision

The optical performance of the off-axis three-mirror imaging system can be greatly improved using freeform surfaces. This article focuses on the polishing of the primary mirror and tertiary mirror in an off-axis three-mirror imaging system. The primary mirror and tertiary mirror are fabricated on one monolithic substrate and described by non-uniform rational B-spline–based freeform surfaces. The separated and integrated polishing strategies are presented for polishing the two mirrors on the four-axis computer numerical control polishing platform. A tool path generation approach is proposed for polishing of the non-uniform rational B-spline–based freeform surface. Three kinds of the tool paths are given for ultra-precision polishing of the primary mirror and tertiary mirror with the freeform surfaces. The concentric circle path and the approximately concentric circle path are generated for polishing two mirrors separately, while the spiral path is calculated for integrated polishing of two mirrors simultaneously. The polishing tool posture along the planned tool paths is also analyzed. The ultra-precision polishing experiments of the primary mirror and tertiary mirror on the four-axis computer numerical control polishing platform are performed to verify the proposed approach for tool path generation.

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