scholarly journals A Simulation Model for Direct Selective Laser Sintering of Metal Powders

Author(s):  
X.C. Wang ◽  
J.P. Kruth
2011 ◽  
Vol 383-390 ◽  
pp. 6252-6257
Author(s):  
Francesco Cardaropoli ◽  
Fabrizia Caiazzo ◽  
Vincenzo Sergi

Direct Metal Selective Laser Sintering (DMSLS) is a layer-by-layer additive process for metal powders, which allows quick production of complex geometry parts. The aim of this study is to analyse the improvement of DMSLS with “EOSINT M270”, the new laser sintering machine developed by EOS. Tests were made on sintered parts of Direct Metal 20 (DM20), a bronze based powder with a mean grain dimension of 20 μm. Different properties and accuracy were evaluated for samples manufactured with three different exposure strategies. Besides mechanical properties, the manufacturing process was also examined in order to evaluate its characteristics. The quality of laser sintered parts is too affected by operator experience and skill. Furthermore, critical phases are not automatic and this causes an extension of time required for the production. Due to these limitations, DMSLS can be used for Rapid Manufacturing, but it is especially suitable to few sample series.


2005 ◽  
Vol 128 (1) ◽  
pp. 299-306 ◽  
Author(s):  
Tiebing Chen ◽  
Yuwen Zhang

Laser sintering of a metal powder mixture that contains two kinds of metal powders with significantly different melting points under a moving Gaussian laser beam is investigated numerically. The continuous-wave laser-induced melting accompanied by shrinkage and resolidification of the metal powder layer are modeled using a temperature-transforming model. The liquid flow of the melted low-melting-point metal driven by capillary and gravity forces is also included in the physical model. The numerical results are validated by experimental results, and a detailed parametric study is performed. The effects of the moving heat source intensity, the scanning velocity, and the thickness of the powder layer on the sintering depth, the configuration of the heat affected zone, and the temperature distribution are discussed.


2004 ◽  
Vol 10 (2) ◽  
pp. 88-97 ◽  
Author(s):  
Nikolay K. Tolochko ◽  
Sergei E. Mozzharov ◽  
Igor A. Yadroitsev ◽  
Tahar Laoui ◽  
Ludo Froyen ◽  
...  

2016 ◽  
Vol 685 ◽  
pp. 403-407 ◽  
Author(s):  
V.G. Smelov ◽  
A.V. Sotov ◽  
Serguei P. Murzin

In this article, selective laser sintering of fine metal powder of pure Ni with the size fractions 56 ... 80 microns was conducted. Algorithm development process of laser sintering of fine powders was created, allowing to obtain defect-free samples. Investigation of the material structure of obtained samples was carried out.


2002 ◽  
Vol 74 (4) ◽  
pp. 467-474 ◽  
Author(s):  
P. Fischer ◽  
N. Karapatis ◽  
V. Romano ◽  
R. Glardon ◽  
H.P. Weber

2020 ◽  
Vol 70 (2) ◽  
pp. 132-143
Author(s):  
Daniel Surowiecki ◽  
Marcin Szerszeń ◽  
Kamila Wróbel-Bednarz ◽  
Agata Walczyk

2004 ◽  
Vol 860 ◽  
Author(s):  
E. Bassoli ◽  
A. Gatto ◽  
L. Iuliano ◽  
E. Atzeni

ABSTRACTRapid Prototyping and Tooling are playing a more and more important role in the achievement of compressed time-to-market solutions, where prototype parts and tools are produced directly from the CAD model. In particular, Selective Laser Sintering (SLS) of metal powders with liquid phase is frequently applied for the production of inserts for injection moulding of plastic parts.An experimental campaign has been planned to investigate the surface finish and mechanical performances of Direct Laser Sintering technique, with particular regard to the effect of the laser sintering strategy on the anisotropy of the final part. Tensile specimens of DirectMetal 20 and DirectSteel 20 materials have been produced, with different orientations in regard to laser path.Rupture surfaces after the tensile tests were observed at the SEM, in order to understand failure mechanisms, whereas the observation of polished sections helped investigating joining phenomena between the particles. The proposed experimental methodology allowed correlating the macroscopic performances to the micro-mechanisms ruling the process, proving that no considerable differences can be noticed between samples produced in the X and Y direction within the plane of powder deposition.


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