Internal Injector Deposits in High-Pressure Common Rail Diesel Engines

2010 ◽  
Vol 3 (2) ◽  
pp. 865-878 ◽  
Author(s):  
Scott D. Schwab ◽  
Joshua J. Bennett ◽  
Steven J. Dell ◽  
Julie M. Galante-Fox ◽  
Alexander M. Kulinowski ◽  
...  
Author(s):  
F J Wallace ◽  
J G Hawley

This paper is a further development of work previously reported on a wholly analytical approach to heat release modelling and is applicable to high-speed direct injection (HSDI) diesel engines operating with high-pressure common rail fuel injection systems under conditions of predominantly mixing-controlled combustion. The key variable in this treatment is the fuel preparation or combustion rate factor WH which, in conjunction with the primary injection variables, i.e. rail pressure, injection velocity and duration, defines the shape and amplitude of the heat release curve. It was shown in a previous paper that by expressing the fuel preparation rate factor WH as a function of time rather than crank angle, i.e. WHt instead of WHθ, the former can be presented as a nearly linear function of the square of injection velocity, i.e. WHt is directly proportional to the kinetic energy of the injected fuel spray, the latter evidently being the primary influence on the rate of the fuel-air mixing process. The analytical treatment developed in the authors' previous paper then allows heat release rates in the engine, dQ/dθ, to be calculated over a wide range of engine speeds and loads, with the aid of the existing engine simulation code ODES (Otto diesel engine simulation) to predict the associated engine performance and emissions, without resorting to further engine testing.


IEEE Access ◽  
2021 ◽  
Vol 9 ◽  
pp. 64906-64917
Author(s):  
Yuhua Wang ◽  
Guiyong Wang ◽  
Guozhong Yao ◽  
Lizhong Shen

Author(s):  
Zhenbo Gao ◽  
Yong Zhang ◽  
Dandan Wang

Plunger pair is the key component of high pressure common rail injector and its sealing performance is very important. Therefore, it is of great significance to study the leakage mechanism of plunger pair. Under static condition, the high-pressure fuel flow in the gap of the plunger pair caused the deformation of the plunger pair structure and the temperature rise of fuel. For a more comprehensive and accurate study, the effect of deformation, including elastic deformation and thermal expansion, the physical properties of fuel, including density, viscosity and specific heat capacity, as well as the influence of plunger posture in the plunger sleeve, including concentric, eccentric, and inclination condition, are considered in this paper. Firstly, the mathematical models including Reynolds equation, film thickness equation, non-isothermal flow equation, parametric equation of fuel physical property, and section velocity equation are established. The numerical analysis based on finite difference method for the solution of these models is given, which can simultaneously solve for the fuel film pressure distribution, temperature distribution, thickness distribution, distribution of fuel physical properties, and leakage rate. The models are validated by comparing the calculated leakage rates with the measurements. The effects under different posture of plunger are discussed too. Some of the conclusions provided good guidance for the design of high-pressure common rail injector.


2011 ◽  
Vol 347-353 ◽  
pp. 66-69
Author(s):  
Jian Xin Liu ◽  
Song Liu ◽  
Hui Yong Du ◽  
Zhan Cheng Wang ◽  
Bin Xu

The fuel spray images were taken with an equipment (camera-flash-injection) which has been synchronized with a purpose made electronic system under the condition of the high pressure common rail in two injection pressure has been expressed in this paper. It is discovered when fitting spray tip penetration that after jet breakup for a period of time, the spray tip begin to slow down rapidly, and the speed of spray tip running becomes smooth. Hiroyasu and other traditional tip penetration fitting formula are fitting larger to this phase. This is because that after jet breakup, the secondary breakup of striker particles will occur under the influence of the aerodynamic, surface tension and viscosity force. Therefore, a spray penetration fitting formula containing secondary breakup time to fit penetration in three sections was proposed in this paper. Results show that when pressure difference increase, both first and second breakup time become earlier. The former is because of gas-liquid relative velocity increasing, while the latter is due to high speed interface movement acceleration increasing.


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