EXPERIMENTAL STUDY ON THE INJECTION CHARACTERISTICS OF HYDROTREATED VEGETABLE OIL IN A DIESEL ENGINE COMMON RAIL SYSTEM

The diesel combustion is primarily controlled by the fuel injection process. The start of injection therefore has a significant effect in the engine, which relates large amount of injected fuel at the beginning of injection to produces a strong burst of combustion with a high local temperature and high NOx formation. This paper investigated the impact of Hydrotreated Vegetable Oil (HVO) and blends of 10%, 20%, 30%, 50%, 80% by mass of HVO with commercial diesel fuel (mixed 7% FAME-B7) to injection process under the Zeuch’s method and compared to that of B7. The focus was on the injection flow rate in the variation of injection pressures, back pressures, and energizing times. The experimental results indicated that injection delay was inversely correlated to HVO fraction in the blend as well as injection pressure. At different injection pressures, HVO revealed a slightly lower injection rate than diesel that resulted in smaller injection quantity. Discharge coefficient was recognized larger with HVO and its blends. At 0.5ms of energizing time, injection rate profile displayed the incompletely opening of needle. Insignificant difference in injection rate was observed as increasing of back pressure.

Сhanging the lubricity of diesel fuel with vegetable oil additive

Intriduction. The environmental safety of cars with a diesel engine does not lose its relevance. In the conditions of stricter requirements for diesel fuel, the content of many substances harmful to the environment, including sulfur, is not allowed. As is known, low-sulfur fuels require the presence of additives that improve the lubricating properties of diesel fuel. Non-compliance with the requirements for lubricity significantly affects the resource of the fuel supply system of a diesel engine, primarily the Common Rail system. In order with the circumstances listed above, we hypothesized that vegetable oil can serve in small concentrations to improve the lubricating properties of fuels.Materials and methods. In our research, we conducted experiments using the standard HFRR method (highfrequency translational motion of a ball rubbing against a plate in fuel). A microscope was used to visually assess the wear spots and measure their size. Diesel fuel was taken as samples for experiments and vegetable oil was added to it as an additive in certain proportions.Discussion and conclusions. The vegetable oil additive can improve the lubricity of diesel fuel, even if it does not comply with GOST for this parameter. The experiments conducted allow us to conclude that the vegetable oil additive as a percentage of diesel fuel almost linearly reduces the diameter of the wear spot

Organization of Six-Cylinder Tractor Diesel Working Process

The purpose of the work is to consider the organization of the working process of six-cylinder diesel engines with a power of 116 and 156 kW and exhaust gas recirculation. The following systems and components were used in the experimental configurations of the engine: Common Rail BOSСH accumulator fuel injection system with an injection pressure of 140 MPa, equipped with electro-hydraulic injectors with seven-hole nozzle and a 500 mm3 hydraulic flow; direct fuel injection system with MOTORPAL fuel pump with a maximum injection pressure of 100 MPa, equipped with MOTORPAL and AZPI five-hole nozzle injectors; two combustion chambers with volumes of 55 and 56 cm3 and bowl diameters of 55.0 and 67.5 mm, respectively; cylinder heads providing a 3.0–4.0 swirl ratio for Common Rail system, 3.5–4.5 for mechanical injection system. The recirculation rate was set by gas throttling before the turbine using a rotary valve of an original design. The tests have been conducted at characteristic points of the NRSC cycle: minimum idle speed 800 rpm, maximum torque speed 1600 rpm, rated power speed 2100 rpm. It has been established that it is possible to achieve the standards of emissions of harmful substances: on the 116 kW diesel engine using of direct-action fuel equipment and a semi-open combustion chamber; on the 156 kW diesel using Common Rail fuel supply system of the Low Cost type and an open combustion chamber.

Effect of the RME Biodiesel on the Diesel Engine Fuel Consumption and Emission

Road transport is the primary source of atmospheric air pollution, thus posing a threat to human health and life. The aim of the study was to determine the impact of fuel obtained from plants on the ecological properties of a compression ignition engine. The article reports the results of investigations into a modern engine with a Common Rail system, powered by the RME (rapeseed methyl esters) biodiesel and their blends with diesel. For comparison, the engine was also fuelled with conventional diesel oil without ester addition. When powering the engine with blends and pure biodiesel, brake specific fuel consumption increased. The concentrations of nitrogen oxides and carbon dioxide in the engine exhaust gas also slightly increased. At the same time, a clear reduction in average concentrations of carbon monoxide, hydrocarbons and particulates matter was obtained.

Analysis of the market structure of long-distance transport vehicles in the context of retrofitting diesel engines with modern dual-fuel systems.

The demands placed on vehicles are constantly increasing. European legislation has forced commercial vehicle manufacturers to develop ever more powerful and dynamic engines with low fuel consumption. With the appearance of exhaust gas standards, truck manufacturers realized that it was necessary to improve the fuel supply system so that the combustion process was more efficient. To achieve this the fuel injected into the cylinders had to be finer in order to mix more easily with air. High-pressure unit injection systems have proved to be a good and reliable solution. They are also relatively cheap to produce and less prone to fuel contamination. Many years and millions of failure-free kilometers traveled on unit injectors effectively distracted some users and producers from the Common Rail system. Exhaust gas standards and increasing consumer expectations forced manufacturers to take another step in their development, i.e. the need for more precise fuel injection control. The injectors had to run faster in order to carry out the initiation dose, the actual injection and the extra injection. All these modifications make diesel engines in commercial vehicles such as tractor units much more powerful. They also allow for cooperation with aftermarket dual-fuel CNG-ON and LPG-ON installations. Dual-fuel solutions are perhaps another step towards reducing emissions, and thanks to reduced tolls, they are becoming a real alternative to conventional fuel-powered tractor units. This work focuses on the structure of the truck tractor market in terms of selecting cars used for the use of a non-factory dual-fuel CNG-ON installation.

Establishment of a Real-Time Simulation of a Marine High-Pressure Common Rail System

In this paper, the high-pressure common rail system of the marine diesel engine is taken as case study to establish a real-time simulation model of the high-pressure common rail system that can be used as the controlled object of the control system. On the premise of ensuring accuracy, the real-time simulation should also respond quickly to instructions issued by the control system. The development of the real-time simulation is based on the modular modeling method, and the high-pressure common rail system is divided into submodels, including the high-pressure oil pump, common rail tube, injector, and mass conversion. The submodels are built using the “surrogate model” method, which is mainly composed of MAP data and empirical formulas. The data used to establish the real-time simulation are not only from the empirical research into the high-pressure common rail system, but also from simulations of the high-pressure common rail system undertaken in AEMSim. The data obtained from this real-time simulation were compared with the experimental data to verify the model. The error in fuel injection quality is less than 5%, under different pressures and injection durations. In order to carry out dynamic verification, the PID control strategy, the model-based control strategy, and the established real-time simulation are all closed-loop tested. The results show that the developed real-time simulation can simulate the rail pressure wave caused by cyclic injection according to the control signal, and can feedback the control effect of different control strategies. Through verification, it is clear that the real-time simulation of the high-pressure common rail system can depict the rail pressure fluctuation caused by each cycle of fuel injection, while ensuring the accuracy and responsiveness of the simulation, which provides the ideal conditions for the study of a rail pressure control strategy.

Research on a small sample fault diagnosis method for a high-pressure common rail system

In the fault diagnosis of high-pressure common rail diesel engines, it is often necessary to face the problem of insufficient diagnostic training samples due to the high cost of obtaining fault samples or the difficulty of obtaining fault samples, resulting in the inability to diagnose the fault state. To solve the above problem, this paper proposes a small-sample fault diagnosis method for a high-pressure common rail system using a small-sample learning method based on data augmentation and a fault diagnosis method based on a GA_BP neural network. The data synthesis of the training set using Least Squares Generative Adversarial Networks (LSGANs) improves the quality and diversity of the synthesized data. The correct diagnosis rate can reach 100% for the small sample set, and the iteration speed increases by 109% compared with the original BP neural network by initializing the BP neural network with an improved genetic algorithm. The experimental results show that the present fault diagnosis method generates higher quality and more diverse synthetic data, as well as a higher correct rate and faster iteration speed for the fault diagnosis model when solving small sample fault diagnosis problems. Additionally, the overall fault diagnosis correct rate can reach 98.3%.

Experimental study on the performance of ultra high pressure common rail system

In order to overcome the difficulties of high pressure source design and parts integration in the injector, realizing the ultra high pressure injection and controllable fuel injection rate, an ultra high pressure common rail system based on domestic basic materials and manufacturing technology level was proposed and designed. The working principle of this system was first introduced; the performance test bench of ultra high pressure common rail system was built. Then, the influence of pressure-amplifier device structure parameters on the pressurization pressure peak was analyzed quantitatively, and on the basis of selecting the most appropriate combination of parameters, the pressure and fuel injection rate control characteristics were conducted. The results show that ultra high pressure common rail system can magnify fuel pressure to ultra high pressure state (more than 200 MPa) and by changing the control signal timing of pressure-amplifier device and injector solenoid valve, the flexible and controllable fuel injection rate can be achieved. Under the condition of the same pressurization ratio, the peak value of pressurization pressure increases gradually, and with the increase of pressurization ratio, the increasing trend of the pressurization pressure peak value is nonlinear. At the same time, under the same condition of spring preload, the greater of the spring stiffness, the higher of the rail base pressure can bear, that means the pressure-amplifier device can achieve pressurization at a higher base pressure. But if the spring stiffness is too large, the solenoid valve of pressure-amplifier device will not be opened due to insufficient electromagnetic force, so the specific selection should be considered in a compromise.

The experimental verification of the multi-fuel IC engine concept with the use of jet propellant-8 (JP-8) and its blends with pure rapeseed oil

The paper presents some research results to recognize the possibility of realization of the idea of a multi-fuel IC engine. Future construction is planned as a flexible solution for military or special purpose transport means and emergency power generation. The proposed engine would utilize compression ignition mode for combustion of high reactive fuels (JP-8, diesel oil, etc.) or spark ignition mode for gasoline or other low reactive fuels. Practical implementation of the idea requires that highly reactive fuels be burned efficiently at a low compression ratio suitable for both engine modes. For the test diesel oil, JP-8 and its blends with pure rapeseed oil were chosen as easily accessible fuels. The experiment was carried out on naturally aspirated and supercharged AVL research engine with a common rail system and compression ratio CR = 12. The elaborated, unified injection strategy that synchronized the main dose injection timing with the start of the second stage of homogeneous mixture combustion was checked in practice. The proposed injection strategy applied for CI engine with the low compression ratio enabled efficient combustion and comparable, relatively high engine performance for all tested fuels.