Fatigue Life Predictions for High Strength Steels in Automotive Applications

1981 ◽  
Author(s):  
A. M. Sherman ◽  
R. G. Davies ◽  
A. R. Krause
2004 ◽  
Vol 101 (7-8) ◽  
pp. 551-558 ◽  
Author(s):  
R. Bode ◽  
M. Meurer ◽  
T. W. Schaumann ◽  
W. Warnecke

Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1093 ◽  
Author(s):  
Reggiani

Shot-peening and deep rolling are mechanical surface treatments that are commonly applied to enhance the fatigue performances of components, owing to their capacity to generate compressive residual stresses and induce work hardening. However, literature is still poor of published data concerning the application of these treatments to high strength steels fasteners, although these represent a class of components among the most widespread. In the present work, the impact of deep rolling and shot-peening performed in the underhead radius of two set of fasteners made of 36NiCrMo and 42CrMoV for fatigue life enhancement has been investigated. The experimental tests consisted of six combinations of shot-peening and deep rolling, including the non-treated state. Two test campaigns have been sequentially carried out with different process parameters and treatment sequences. The results always showed a beneficial impact of the deep rolling on fatigue, especially for the 42CrMoV steel. Conversely, the effect of the shot-peening strongly depended on the selected set of parameters, alternatively leading to an improvement or a worsening of the fatigue life in relation to the level of induced surface roughness.


2019 ◽  
Vol 6 (8) ◽  
pp. 0865a6 ◽  
Author(s):  
Husnu Gerengi ◽  
Nuri Sen ◽  
Ilyas Uygur ◽  
Moses M Solomon

2014 ◽  
Vol 891-892 ◽  
pp. 1445-1450 ◽  
Author(s):  
Michael Rethmeier

The use of advanced high strength steels (AHSS) in the automotive body-in-white is increasing. Those steels are predominantly joined by resistance spot welding. For the performance of the whole body-in-white, the fatigue behaviour is of high interest, especially as during production, weld imperfections such as cracks and manufacturing-related gaps cannot be avoided. In this study the TRIP steel HCT690 was used as it is a typical advanced high strength steel in automotive production. The investigation into the influence of cracks was split depending on the crack location in the weld area. Surface cracks in the electrode indentation area as well as in the heat affected zone were produced during welding and analyzed. The results showed that surface cracks independent of their position have no effect on the fatigue life. The produced internal imperfections have shown only a marginal impact on the fatigue life. It was ascertained that gaps of 3 mm lead to a significant drop in fatigue life compared to gap free shear tension samples under a load ratio R of 0.1. This fact was attributed to decreased stiffness, higher transverse vibration and higher rotation between the sheets. Furthermore, FE-simulations have shown an increase in local stresses in gapped samples.


2015 ◽  
Vol 101 ◽  
pp. 293-301 ◽  
Author(s):  
Benjamin Möller ◽  
Rainer Wagener ◽  
Jennifer Hrabowski ◽  
Thomas Ummenhofer ◽  
Tobias Melz

Author(s):  
Seyed H. Hashemizadeh ◽  
Venu Sunkavilli ◽  
Torfinn Hørte ◽  
Per Osen

Abstract In the 2019 version of DNVGL-RP-C203 Fatigue Design of Offshore Steel Structures, significantly improved methods have been added on how to establish M-N curves representing the fatigue resistance of preloaded connectors subject to cyclic bending. The M-N curve parameters are typically provided by the manufacturer and used by operators and drilling contractors for calculating the wellhead fatigue life for planned drilling operations. DNVGL-RP-C203 provides specific advice on how to establish design M-N curves based on analysis, and the augmentation by possible testing, where testing may grant more favorable M-N curves and thus extended fatigue life for any given case. The paper provides background and introduction to the improved analysis methodology and relevant S-N curves for high-strength steels for wellhead systems, given in the 2019 version of the DNVGL-RP-C203. It includes a worked example in order to demonstrate the detailed use of the method, applied on a Baker Hughes preloaded BOP connector, connected to a 27” wellhead mandrel. This example describes the finite element model set up, FE model mesh refinement in hot-spots, the application of cyclic loads, extraction of hot-spot cyclic stresses, and the establishment of the M-N curve for the connector.


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