Antibotulinal Effectiveness of Nisin in Pasteurized Process Cheese Spreads

1987 ◽  
Vol 50 (10) ◽  
pp. 842-848 ◽  
Author(s):  
EILEEN B. SOMERS ◽  
STEVE L. TAYLOR

Pasteurized process cheese spreads were prepared at moisture levels ranging from 52 to 57% with added sodium chloride at levels from 0 to 2.0%, with disodium phosphate levels ranging from 1.4 to 2.5%, and with nisin levels of 0 to 250 ppm. Clostridium botulinum spores were added at a level of approximately 1000 spores per gram of cheese spread except for control batches and one experiment where the spore levels were varied (10–1000 spores/g). The cheese spreads were incubated at 30°C for up to 48 weeks. Nisin is an effective antibotulinal agent in pasteurized process cheese spreads. Addition of nisin allows formulation of pasteurized process cheese spreads with reduced sodium levels (addition of 1.4% disodium phosphate and no added sodium chloride) or slightly higher moisture levels (55–57%) by comparison to typical commercial pasteurized process cheese spreads. Higher levels of nisin (100 and 250 ppm) were required to prevent outgrowth of botulinal spores in cheese spreads with highest moisture levels or most greatly reduced sodium levels. However, in a cheese spread of 52% moisture prepared with 2.5% disodium phosphate but no added sodium chloride, a nisin level of 12.5 ppm was able to prevent completely outgrowth and toxin production by C. botulinum.

1986 ◽  
Vol 49 (7) ◽  
pp. 526-531 ◽  
Author(s):  
N. TANAKA ◽  
E. TRAISMAN ◽  
P. PLANTINGA ◽  
L. FINN ◽  
W. FLOM ◽  
...  

Pasteurized process cheese spreads with various levels of sodium chloride, disodium phosphate, moisture and pH were challenged with spores of Clostridium botulinum types A and B. Response surface methodology was used to design experiments that would yield maximum results with the minimum number of trials. Supplemental experiments were added to further clarify the response and to examine combinations of special interest. A total of 304 treatment combinations (batches) was incubated at 30°C, and five samples from each batch were taken at predetermined intervals up to 42 wk of incubation and tested for botulinal toxin. Sodium chloride and disodium phosphate inhibited botulinal toxin production with similar effectiveness. The inhibitory effect of low pH (<5.7) and low moisture (<54%) levels on botulinal toxin production was as expected, i.e., as either pH or moisture went up, it was necessary to increase sodium chloride and/or phosphate concentrations to compensate. Differences in water activity between cheese spreads with different compositions were observed but they were too small to use for controlling the properties of the products, e.g., a range of 9% in moisture level (51 to 60%) produced only 0.022 variation in water activity. Combinations of the above factors were developed for safe pasteurized process cheese spreads containing up to 60% moisture.


1994 ◽  
Vol 57 (4) ◽  
pp. 295-300 ◽  
Author(s):  
KARL F. ECKNER ◽  
WENDY A. DUSTMAN ◽  
ANNA A. RYŚ-RODRIGUEZ

Pasteurized process cheese spread was manufactured with moisture contents of 52, 54, 56 and 60%. Three different types of phosphate emulsifier were used, disodium ortho-phosphate and two commercially-available polyphosphates, S9 and S9H. Pasteurized, processed cheese spreads were inoculated with approximately 1 × 104 Clostridium botulinum spores/gram cheese in the cook kettle, held 3 min at 80°C, hot-filled into glass containers, and incubated at 30°C. Samples were analyzed over 30 weeks for growth of C. botulinum and toxigenesis. Toxin was first detected in 60% moisture cheese with disodium ortho-phosphate as the emulsifier at 8 weeks and in 60% moisture cheese with the test polyphosphates as the emulsifier when tested at 20 weeks. None of the other cheese formulations were toxic at 20 weeks. Toxin production correlated statistically to time, moisture, pH and phosphate type.


2002 ◽  
Vol 65 (1) ◽  
pp. 130-139 ◽  
Author(s):  
M. E. PETERSON ◽  
R. N. PARANJPYE ◽  
F. T. POYSKY ◽  
G. A. PELROY ◽  
M. W. EKLUND

Water phase sodium chloride (WPS) levels of 1.8 to 3.0% in combination with heat pasteurization for 15 min at temperatures of 75, 80, 85, and 90°C were evaluated as methods for the inactivation or inhibition of nonproteolytic, psychrotrophic Clostridium botulinum types B and E in crab analogs (imitation crab legs) subsequently stored at 10 and 25°C. Samples inoculated with 102 type B or E spores per g prior to pasteurization remained nontoxic for 120 days at 10°C and for 15 days at 25°C. With 104 type E spores per g and 80°C pasteurization, ≥2.4 and 2.7% WPS was required for inhibition at 10 and 25°C storage, respectively. Pasteurization at 85°C decreased the inhibitory level of WPS to 2.1% at 10°C and to 2.4% at 25°C. When the inoculum was 104 type B spores per g, samples with 2.7% WPS were toxic after 80 days of storage at 10°C. Samples inoculated with 103 type B spores per g and processed at 85°C remained nontoxic for 15 days at 25°C with a WPS of ≥2.4%. When pasteurization was carried out before inoculation and packaging, 1.8% WPS prevented toxin production by 102 and 104 type E spores per g for 30 days at 10°C, and this time period increased as the WPS concentrations increased. Three percent WPS prevented toxin production by 104 type E spores per g in vacuum-packaged analogs stored 110 days at 10°C. Pasteurization processes used in these experiments, however, do not inactivate the heat-resistant proteolytic types of Clostridium botulinum. Therefore, the most important factor controlling the growth of this bacterium is continuous refrigeration below 3.0°C or frozen storage of the finished product.


2004 ◽  
Vol 67 (8) ◽  
pp. 1765-1769 ◽  
Author(s):  
KATHLEEN A. GLASS ◽  
ERIC A. JOHNSON

Ingredients used in the manufacture of reduced-fat process cheese products were screened for their ability to inhibit growth of Clostridium botulinum serotypes A and B in media. Reinforced clostridial medium (RCM) supplemented with 0,0.5, 1, 2, 3, 5, or 10% (wt/vol) of various ingredients, including a carbohydrate-based fat replacer, an enzyme-modified cheese (EMC) derived from a Blue cheese, sweet whey, modified whey protein, or whey protein concentrate, did not inhibit botulinal growth and toxin production when stored at 30°C for 1 week. In contrast, RCM supplemented with 10% soy-based flavor enhancer, 10% Parmesan EMC, or 5 or 10% Cheddar EMC inhibited botulinal toxin production in media for at least 6 weeks of storage at 30°C. Subsequent trials revealed that the antibotulinal effect varied significantly among 13 lots of EMC and that the antimicrobial effect was not correlated with the pH or water activity of the EMC.


2017 ◽  
Vol 80 (9) ◽  
pp. 1478-1488 ◽  
Author(s):  
Kathleen A. Glass ◽  
Ming Mu ◽  
Brian LeVine ◽  
Frank Rossi

ABSTRACT The 1986 Food Research Institute–Tanaka et al. model predicts the safety of shelf-stable process cheese spread formulations using the parameters of moisture, pH, NaCl, and disodium phosphate (DSP) to inhibit toxin production by Clostridium botulinum. Although this model is very reliable for predicting safety for standard-of-identity spreads, the effects of additional factors have not been considered. The objective of this study was to create a predictive model to include the interactive effect of moisture, pH, fat, sorbic acid, and potassium-based replacements for NaCl and DSP to reflect modern reduced-sodium recipes. Eighty formulations were identified using a central composite design targeting seven factors: 50 to 60% moisture, pH 5.4 to 6.2, 0 to 0.2% sorbic acid, 10 to 30% fat, 1.7 to 2.4% NaCl, 0.8 to 1.6% DSP, and 0 to 50% potassium replacement for sodium salts. Samples were inoculated with proteolytic C. botulinum spores at 3 log spores per g, hot filled into sterile vials, and stored anaerobically at 27°C. Samples were assayed at 0, 1, 2, 3, 4, 8.5, 17.5, 26, and 40 weeks for the presence of botulinum toxin using the mouse bioassay. A parametric survival model was fit to the censored time-to-toxin data. All linear, quadratic, and pairwise effects were considered for model fit. As hypothesized, the effects of pH, sorbate, moisture, DSP, and NaCl were highly significant (P < 0.001). Fat concentration and potassium replacement effects were significant at P < 0.021 and P < 0.057, respectively. The model consistently predicted the safety failure of the toxic samples, but it also predicted failure for some samples that were not toxic. This model is an adjunct to existing models by adding the factors of potassium salts, fat, and sorbic acid to predict the botulinal safety of prepared process cheese products but is not intended to be a substitute for formulation evaluation by a competent process authority.


1995 ◽  
Vol 58 (10) ◽  
pp. 1091-1099 ◽  
Author(s):  
PIETER F. TER STEEG ◽  
HENK G. A. M. CUPPERS ◽  
JOHAN C. HELLEMONS ◽  
GUUS RIJKE

Outgrowth of proteolytic Clostridium botulinum type A and B spores in pasteurized process cheese products was assessed to acquire data for improved models of botulinum stability. High-moisture (58.5%) products were made with different levels of pH (5.45 to 5.9), sodium chloride (1.1 to 2.8%, wt/wt) and citrates or phosphates as emulsifying salts (1.5 to 2%, wt/wt), and held at 15 to 30°C. Supplemental experiments were carried out to address the effect of lactic acid concentration originating from the nonfat and 50% fat dry basis (FDB) cheese raw materials, of moisture (50 to 69%), and of total fat (0.1 to 41%, wt/wt). Colony counts were recorded as substitutes for the traditional times to toxin formation. In the last experimental series a polyclonal ELISA against type A and B toxins was carried out as an alternative to the mouse challenge test. Very low spore levels could lead to detectable toxin formation. Temperature strongly influenced outgrowth. At 18°C outgrowth only occurred in 3 months at favorable aw (0.966) and pH (5.9). At 25°C, outgrowth occurred within one week under favorable conditions. No growth occurred within 3 months when aw and pH were 0.95 and 5.55 respectively. Polyphosphate appeared to be more inhibitory than citrate. Moisture is a frequently used indicator of botulinum stability, but when the FDB deviates from 50%, moisture is actually a poor indicator. Components such as NaCl, emulsifying salts, and lactic acid determine stability. Fat does not contribute to stability. Increased fat levels can reduce moisture without a concomitant increase in stability.


1979 ◽  
Vol 42 (10) ◽  
pp. 784-786 ◽  
Author(s):  
D. A. KAUTTER ◽  
T. LILLY ◽  
R. K. LYNT ◽  
H. M. SOLOMON

Five non-refrigerated, pasteurized process cheese spreads, considered shelf-stable, were studied for their ability to support growth and toxin production by spores of Clostridium botulinum types A and B. Based on pH and water activity (aw) Cheese with Bacon, Limburger, Cheese Whiz, Old English, and Roka Blue cheese spreads were selected for the study. The pH ranged from 5.05 to 6.32 and the aw from 0.930 to 0.953. Fifty jars of each cheese spread were inoculated with 24,000 spores each; an additional 50 jars of the Cheese with Bacon spread received 460 spores each. The inoculum consisted of five type A and five type B strains in 0.1 ml of 0.85% NaCl. At 35 C, 46 jars of Limburger and 48 jars of Cheese with Bacon spread, which received the greater inoculum, became toxic starting at 83 and 50 days, respectively. One jar of Cheese with Bacon spread which received 460 spores became toxic. The average toxicity of the Limburger was 3000 MLD/ml of extract as compared with 54 MLD/ml for the Cheese with Bacon spread. Results of this study will be considered in determining whether these cheese spread products should be treated as low-acid canned foods under the Good Manufacturing Practice Regulations of the Food and Drug Administration.


1983 ◽  
Vol 45 (3) ◽  
pp. 1150-1152 ◽  
Author(s):  
Jorge Briozzo ◽  
Ethel Amato de Lagarde ◽  
Jorge Chirife ◽  
José L. Parada

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