Bridging the failure of surface asperities to the macroscopic rupture energy during the onset of frictional sliding

Author(s):  
Fabian Barras ◽  
Ramin Aghababaei ◽  
Jean-François Molinari

<p>The onset of sliding between two rough surfaces held in frictional contact arises through the nucleation and propagation of rupture fronts, whose dynamics has been shown to obey the elastodynamics of a shear crack. By analogy with the fracture energy controlling the growth of brittle crack in intact material, a frictional rupture is governed by an associated rupture energy. In the context of earthquakes, this rupture energy is expected to control the nucleation and the transition from an accelerating slip patch or localized perturbation to a propagating seismic rupture. The microscopic origin of this rupture energy and its relation to the microcontacts topography remain however unsettled.</p><p>In this context, this study aims at bridging the macroscopic description of friction to the failure of contacting asperities and frictional wear prevailing at smaller scales. Recent studies demonstrated how the failure of two contacting asperities arises either by plastic deformation or brittle failure of their apices depending on whether their contact junction is respectively smaller or larger than a characteristic length scale. In this study, we investigate numerically how the different failure mechanisms of microcontact asperities impact the nucleation and propagation of frictional rupture fronts.</p><p>At a macroscopic level, we study the ability of an interface to withstand a progressively applied shearing, i.e. its frictional strength, while at the microscopic scale, we observe how the failure process develops across the microcontact junctions. We highlight how the microcontacts topography significantly impacts the nucleation and frictional strength, even when comparing interfaces with identical macroscopic properties and rupture energy. We present how the characteristic length governing microcontacts failure can be used to select which details of the surface roughness are homogenized along the tip of a nucleating slip front. Combining the approach proposed in this work with models solving normal contact between rough surfaces will open up new prospects to study the strength and rupture energy of frictional interfaces at the onset of sliding.</p>

Author(s):  
Roman Pohrt ◽  
Valentin L. Popov ◽  
Markus Heß

Author(s):  
K Houanoh ◽  
H-P Yin ◽  
J Cesbron ◽  
Q-C He

The present work aims to analyze the influence of the in-plan distribution of asperities on the contact between periodically rough surfaces. Square pattern and hexagonal pattern rigid surfaces are considered. Their contact with an elastic half-space is analyzed by numerical simulations. Three surfaces are generated with identical asperities periodically distributed in a plan according to different patterns. It follows from numerical results that when the load and the real contact area are small, the asperities act almost independently. However, the interaction between close asperities increases with the load becomes intensified and has a significant effect on the contact area when the situation is close to full contact.


Author(s):  
Ali Sepehri ◽  
Kambiz Farhang

Mathematical formulae are derived for normal contact force component between two nominally flat rough surfaces. The development of the contact model is based on the asperity level interaction in which adhesive forces between two asperities as well as elastic and rate-dependent forces are included. Statistical consideration of rough surfaces yields the mathematical formulation of total normal force due to adhesion, elastic and rate-dependent properties of the surfaces in contact.


Soft Matter ◽  
2015 ◽  
Vol 11 (5) ◽  
pp. 871-881 ◽  
Author(s):  
S. Yashima ◽  
V. Romero ◽  
E. Wandersman ◽  
C. Frétigny ◽  
M. K. Chaudhury ◽  
...  

We report on normal contact and friction measurements of model multicontact interfaces formed between smooth surfaces and substrates textured with a statistical distribution of spherical micro-asperities.


2005 ◽  
Vol 127 (1) ◽  
pp. 52-60 ◽  
Author(s):  
Xi Shi ◽  
Andreas A. Polycarpou

Modeling of contact interfaces that inherently include roughness such as joints, clamping devices, and robotic contacts, is very important in many engineering applications. Accurate modeling of such devices requires knowledge of contact parameters such as contact stiffness and contact damping, which are not readily available. In this paper, an experimental method based on contact resonance is developed to extract the contact parameters of realistic rough surfaces under lightly loaded conditions. Both Hertzian spherical contacts and flat rough surfaces in contact under normal loads of up to 1000 mN were studied. Due to roughness, measured contact stiffness values are significantly lower than theoretical values predicted from smooth surfaces in contact. Also, the measured values favorably compare with theoretical values based on both Hertzian and rough contact surfaces. Contact damping ratio values were found to decrease with increasing contact load for both Hertzian and flat surfaces. Furthermore, Hertzian contacts have larger damping compared to rough flat surfaces, which also agrees with the literature. The presence of minute amount of lubricant and wear debris at the interface was also investigated. It was found that both lubricant and wear debris decrease the contact stiffness significantly though only the lubricant significantly increases the damping.


Author(s):  
Robert L. Jackson ◽  
Jeffrey L. Streator

This work describes a non-statistical multi-scale model of the normal contact between rough surfaces. The model produces predictions for contact area as a function of contact load, and is compared to the traditional Greenwood and Williamson (GW) and Majumdar and Bhushan (MB) rough surface contact models, which represent single-scale and fractal analyses, respectively. The current model incorporates the effect of asperity deformations at multiple scales into a simple framework for modeling the contact between nominally flat rough surfaces. Similar to the “protuberance upon protuberance” theory proposed by Archard, the model considers the effect of having smaller asperities located on top of larger asperities in repeated fashion with increasing detail down to the limits of current measurement techniques. The parameters describing the surface topography (areal asperity density and asperity radius) are calculated from an FFT performed of the surface profile. Thus, the model considers multi-scale effects, which fractal methods have addressed, while attempting to more accurately incorporate the deformation mechanics into the solution. After the FFT of a real surface is calculated, the computational resources needed for the method are very small. Perhaps surprisingly, the trends produced by this non-statistical multi-scale model are quite similar to those arising from the GW and MB models.


Author(s):  
Hagen Lind ◽  
Matthias Wangenheim

In the tire-road contact friction depends on several influencing variables (e.g. surface texture, real contact area, sliding velocity, normal contact pressure, temperature, tread block geometry, compound and on the existence of a lubrication film). A multi-scale model for prediction of contact area and frictional behaviour of rubber on rigid rough surfaces at different length scales is presented. Within this publication the multi-scale approach is checked regarding convergence. By means of the model influencing parameters like sliding velocity, compound and surface texture on friction and contact area will be investigated.


1999 ◽  
Vol 121 (1) ◽  
pp. 20-27 ◽  
Author(s):  
O. G. Chekina ◽  
L. M. Keer

A new method of calculation of contact characteristics for rough surfaces is proposed based on integral relations that express the normal contact stress as an explicit function of the surface shape. To produce calculations by this method, a region having a simple shape should be chosen first, where the contact is supposed to be nominally complete. An iterative procedure with regard to the shape is applied within the load-free surface portion, and allows the normal stresses, surface displacement and the real area of contact to be determined. The method is applicable to rough bodies of arbitrary shape for which the half-space formulation and equivalent roughness concepts apply; the real contact area should lie within the initially chosen contact region and can include a system of unconnected contact spots. Both 2D and 3D cases are considered in the present work. The 2D analysis is based on known integral relations for nonperiodic and periodic contact problems. In the 3D case, new analytical relations are obtained and their properties are analyzed. An iteration algorithm based on these relations and its efficient numerical implementation are described. Application of the method to the contact of real rough surfaces is discussed.


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