scholarly journals Start Up of a UASB Treating Malted Ingredient Manufacturing Wastewater

2018 ◽  
Vol 7 (2) ◽  
pp. 1 ◽  
Author(s):  
Ryland Cairns ◽  
Paul Mead

With a greater push to achieve waste management and renewable energy targets technologies such as anaerobic digestion (AD) have increased in popularity. One such technology option is the Upflow Anaerobic Sludge Blanket (UASB) reactor, these have been shown to be a particularly robust option for high strength organic wastewaters, such as those generated by the malted ingredient manufacturing industry. Despite their effectiveness they are reported to have lengthy and complex start ups due to the range of physiochemical and biological interactions influencing sludge blanket stability. This process can be sped up by seeding the plant from sludge from similar plants, however this is not always possible. This paper aims to investigate the start up of a full-scale mesophilic UASB treating malted ingredient wastewater that was initially seeded with a granular sludge treating dairy wastewater. Operational performance during the first 75 days of start up was comparable to that of a fully established plant with a COD removal efficiency in excess of 81.89% and a biogas methane concentration greater than 57.24%. During this period the plant remained operationally robust with the Organic Loading Rates (OLR) exuding the greatest influence on plant performance. Similar to operations during stable conditions key operational parameters such as HRT times, temperatures and pH did not exert a strong influence on the plant. 

1992 ◽  
Vol 26 (3-4) ◽  
pp. 877-886 ◽  
Author(s):  
T. Ohtsuki ◽  
M. Watanabe ◽  
Y. Miyaji

Two start-up methods of thermophilic UASB reactor were investigated for fast start-ups; one utilized micro-carrier as an initial support material and the other used intact mesophilic UASB granules as an initial seed. With both methods thermophilic granules having high activity were obtained in less than 3 months, even with acidified wastewater. Maximum sludge load for VFA substrate and sugar substrate were 3.2 and 0.9 kgCOD/kgVSS/day, respectively. Pre-acidogenesis was indispensable for high-performance treatment of sugar-containing substrate. It was proven that with a two-phase system sludge load could be raised to 3.0 kgCOD/kgVSS/day for sugar containing wastewaters. Some features of obtained sludge were examined, including maximum substrate utilizing activities, temperature dependence, pH dependence, and activity deterioration under lower loading conditions.


2021 ◽  
Vol 83 (8) ◽  
pp. 1920-1931
Author(s):  
M. J. Moya-Llamas ◽  
A. Trapote ◽  
D. Prats

Abstract An Upflow Anaerobic Sludge Blanket reactor combined with a two-stage membrane bioreactor were operated for 193 days in order to evaluate the biological removal of carbamazepine (CBZ) from low-strength municipal wastewater. The system worked in three different organic load stages (0.7 ± 0.1 kg COD·m−3·d−1, 0.4 ± 0.1 kg COD·m−3·d−1 and 0.1 ± 0.0 kg COD·m−3·d−1) to assess the impact of the influent OLR on operational parameters such as anaerobic and aerobic sludge retention time (SRT), acidity, volatile fatty acids (VFAs), biomass activity or biogas production. The highest carbamazepine removals were achieved during the anaerobic stage (UASB reactor), reaching averages of 48.9%, 48.0% and 38.2% operating at high, medium and low OLR, respectively. The aerobic treatment (MBR) served as post-treatment, improving the removals, and the global UASB-MBR system reached averages of 70.0%, 59.6% and 49.8% when the influent was at medium and low OLR, respectively. The results demonstrate the potential of combined biological systems on the removal of recalcitrant pharmaceuticals.


1990 ◽  
Vol 22 (9) ◽  
pp. 167-174 ◽  
Author(s):  
S. S. Cheng ◽  
J. J. Lay ◽  
Y. T. Wei ◽  
M. H. Wu ◽  
G. D. Roam ◽  
...  

During the last two years,twenty-seven bioreactors of upflow anaerobic sludge blanket(UASB) process were constructed and operated well to treat 3,300 m3/day of winery wastewater in six winery plants in Taiwan. Each UASB reactor was installed with an internal filter and a side-armed sludge settler to separate gas-liquid-solid effectively in 127 m3 of reactor volume.These six plants established good performance of UASB process with different organic loadings depending on different characteristics of the winery wastewater. Start-up performance of the modified UASB process in four winery plants was investigated.Bioactivity of anaerobic sludge in each UASB was evaluated by means of Biochemical Methane Potential (BMP)test. Biokinetics of Monod and Haldane models were employed to interpret the different sludge characteristics in terms of gas production rate. Scanning electronic microscopy also showed different morphology of sludge granules in three UASB systems.


1999 ◽  
Vol 40 (8) ◽  
pp. 57-62 ◽  
Author(s):  
A. Pun˜al ◽  
J. M. Lema

The start-up and optimisation of a 380 m3 UASB reactor (Up-flow Anaerobic Sludge Blanket) treating wastewater from a fish-canning factory was carried out. At the beginning of the operation the Organic Loading Rate (OLR) was 1 kg COD/m3·d. Then, the load was gradually increased in steps of 50% OLR until the final capacity of the system (4 kg COD/m3·d) was achieved. Wastewater characteristics were highly dependent on the canned product (mussel, tuna, sardines, etc.). In spite of that, a stable operation working at a hydraulic retention time (HRT) of 2 days was maintained. Total Alkalinity (TA) always presented values higher than 3 g CaCO3/l, while the IA/TA ratio (Intermediate Alalinity/Total Alkalinity) was always maintained lower than 0.3. In order to improve granulation conditions, upward velocities from 0.5 to 0.8 m/h were applied. The highest values caused the washout of non-granulated biomass from the reactor, optimum operation being achieved at an upward velocity of 0.7 m/h.


2010 ◽  
Vol 76 (8) ◽  
pp. 2652-2656 ◽  
Author(s):  
Bing-Jie Ni ◽  
Bao-Lan Hu ◽  
Fang Fang ◽  
Wen-Ming Xie ◽  
Boran Kartal ◽  
...  

ABSTRACT Anaerobic ammonium oxidation (anammox) is a promising new process to treat high-strength nitrogenous wastewater. Due to the low growth rate of anaerobic ammonium-oxidizing bacteria, efficient biomass retention is essential for reactor operation. Therefore, we studied the settling ability and community composition of the anaerobic ammonium-oxidizing granules, which were cultivated in an upflow anaerobic sludge blanket (UASB) reactor seeded with aerobic granules. With this seed, the start-up period was less than 160 days at a NH4 +-N removal efficiency of 94% and a loading rate of 0.064 kg N per kg volatile suspended solids per day. The formed granules were bright red and had a high settling velocity (41 to 79 m h−1). Cells and extracellular polymeric substances were evenly distributed over the anaerobic ammonium-oxidizing granules. The high percentage of anaerobic ammonium-oxidizing bacteria in the granules could be visualized by fluorescent in situ hybridization and electron microscopy. The copy numbers of 16S rRNA genes of anaerobic ammonium-oxidizing bacteria in the granules were determined to be 4.6 � 108 copies ml−1. The results of this study could be used for a better design, shorter start-up time, and more stable operation of anammox systems for the treatment of nitrogen-rich wastewaters.


1996 ◽  
Vol 34 (5-6) ◽  
pp. 509-515 ◽  
Author(s):  
Huub J. Gijzen ◽  
Frank Kansiime

The start-up and performance of an Upflow Anaerobic Sludge Blanket (UASB) reactor and a Polyurethane Carrier Reactor (PCR) was investigated under similar operational conditions. The presence of polyurethane cubes as a carrier material in the PCR resulted in fast reactor start-up due to quick immobilization of methanogenic associations. Start-up of the UASB was slower compared to the PCR, which was mainly reflected in a lower biogas production and acetate degradation efficiency. However, when enough biomass had accumulated in the UASB reactor after 15 weeks of operation, the performance of the two reactors was almost the same in terms of biogas production and volatile fatty acids degradation. Efficient VFA degradation (about 90%) and biogas production (5.2 l/l.d) were achieved at an organic loading rate of 13.2 g/l.d) and HRT of 6 h. When hydraulic retention time was subsequently reduced from 6 to 2 h, the performance of the UASB reactor was better than that of the PCR. The inferior performance of the PCR may have been attributed to channelling of the influent in the reactor at high liquid flow rate.


2012 ◽  
Vol 534 ◽  
pp. 221-224
Author(s):  
Fei Yan ◽  
Jin Long Zuo ◽  
Tian Lei Qiu ◽  
Xu Ming Wang

It took 55 days to start up a lab-scale upflow anaerobic sludge blanket (UASB) reactor at ambient temperature 27-28 oC by using the synthetic wastewater, and piggery wastewater was used as the influent after the reactor start-up. From day 120 onwards, COD removal efficiency maintained in the range of 85% to 95% with 6.79-9.66 kg COD/ (m3•d) of volume loading, and the effluent COD concentration ranged between 400 mg/L and 600 mg/L. Granular sludge formation was observed in the reactor after 40-day operation, and the sludge diameter reached 2-4 mm in the 120 day-old reactor. The pH changes in the influent had little influence on COD removal from piggery wastewater using the UASB reactor.


1991 ◽  
Vol 24 (1) ◽  
pp. 69-74 ◽  
Author(s):  
J. Rintala

Anaerobic mesophilic treatment of synthetic (a mixture of acetate and methanol) and thermomechanical pulping (TMP) wastewater was studied in laboratory-scale upflow anaerobic sludge blanket (UASB) reactors and filters with emphasis on the process start-up. The reactors were inoculated with nongranular sludge. The start-up of mesophilic and thermophilic processes inoculated with mesophilic granular sludge was investigated in UASB reactors fed with diluted vinasse. The start-up proceeded faster in the filters than in the UASB reactors with TMP and synthetic wastewater. Loading rates of over 15 kgCODm−3d−1 with 50-60 % COD removal efficiencies were achieved in 10 days in the mesophilic and in 50 days in the thermophilic UASB reactor treating vinasse. The results show that high-rate anaerobic treatment can be applied to different types of industrial wastewaters under varying conditions.


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