scholarly journals Utilização simultânea das metodologias APQP e DFLSS no processo do desenvolvimento de produto em uma empresa do setor automotivo

2021 ◽  
Vol 12 (3) ◽  
pp. 60-87
Author(s):  
Marcos Aurelio Alves ◽  
Miroslava Hamzagic ◽  
Ivair Alves Dos Santos
Keyword(s):  
Product Quality ◽  
Six Sigma ◽  
Lean Six Sigma ◽  
Quality Planning

A presente pesquisa apresenta uma análise das diversas abordagens de metodologia de desenvolvimento de produtos, delineando suas dimensões básicas em relação à integração com as empresas. Propõe-se a utilização simultânea de duas metodologias consagradas, o Advanced Product Quality Planning (APQP) e o Design For Lean Six Sigma (DFLSS), para o gerenciamento de desenvolvimento de produtos, proporcionando para uma empresa automotiva menos retrabalhos e diminuição na produção de refugos de matéria-prima. O objetivo desta pesquisa foi traçar uma metodologia para suprir as necessidades dos engenheiros da área de desenvolvimento de produtos de gerenciar as atividades envolvidas no processo de desenvolvimento de produtos. O artigo consiste em um estudo de caso qualitativo, com suas conclusões apoiadas em dados, iniciando com uma ampla pesquisa bibliográfica das metodologias e a apresentação de um estudo de caso em uma empresa automotiva de cintos de segurança. Com o conhecimento adquirido por meio do estado da arte e o resultado obtido mediante o estudo de caso, concluiu-se que a união de duas metodologias contribuiu para tornar o gerenciamento de produtos mais acessível, permitindo para toda a equipe envolvida tomadas de decisões mais assertivas e desenvolvimento de produtos de maior qualidade.

Environmental Performance as Key Performance Indicators in the Lean Six-Sigma Methodology

2012 ◽  
Vol 488-489 ◽  
pp. 1082-1086 ◽  
Author(s):  
Pregiwati Pusporini ◽  
Kazem Abhary ◽  
Lee H.S. Luong
Keyword(s):  
Product Quality ◽  
Continuous Improvement ◽  
Performance Indicators ◽  
Six Sigma ◽  
Environmental Performance ◽  
Key Performance Indicators ◽  
Lean Six Sigma ◽  
New Paradigm ◽  
Quality Cost ◽  
Six Sigma Methodology

Lean six-sigma methodology focuses on continuous improvement approach with an emphasis on improving the product quality and reducing waste. Recent studies of lean six-sigma methodology indicated that this methodology commonly focus on four areas of performance namely quality, cost time and service. In this paper, an environmental performance is proposed into lean six-sigma methodology. An environmental performance needs to be integrated into lean six-sigma as a new paradigm of lean six-sigma methodology to achieve overall competitiveness of product.

scholarly journals Clarisa Product Quality Control Using Methods Lean Six Sigma and Fmeca Method (Failure Mode And Effect Cricitality Analysis) (Case Study: Pt. Maspion Iii)

2021 ◽  
Vol 4 (1) ◽  
pp. 47-56
Author(s):  
Achmad Rifki Andriansyah ◽  
Wiwik Sulistyowati
Keyword(s):  
Quality Control ◽  
Production Process ◽  
Product Quality ◽  
Failure Mode ◽  
Six Sigma ◽  
Lean Six Sigma ◽  
Qualitative Approaches ◽  
Criticality Analysis ◽  
A Company

PT. Maspion III is a company engaged in household appliances products, In carrying out its production process activities PT. Maspion III experiences various problems. Clarisa products are products that are found reject or defective. because it is caused by suboptimal quality control. This can be seen from the number of reject or defect products. This study aims to determine the type of waste that causes defects, determine the capability of the production process, and provide recommendations for improvement in the production process. The research methods are quantitative and qualitative approaches to lean six sigma and yang and FMECA (Failure Mode and Effect Criticality Analysis). lean six sigma is a systemic and systematic approach to identifying and eliminating waste. FMECA (Failure Mode and Effect Criticality Analysis) is used as a reference for companies to take corrective actions to identify product critical points in the production process. The results obtained are waste that affects product quality, namely waste defect, there are two highest defects, namely floi with a cumulative presentation of 51% and a breakage of 65%. In August the capability process is 1.5012, In September the capability process is 1.6818, In October the capability process is 1.3727, In November the capability process is 1.4275, In December the capability process is 1.4366

How to Apply System Analysis and System Thinking to Lean Six Sigma Initiatives

2021 ◽  
Vol 12 (4) ◽  
pp. 1-25
Author(s):  
Brian J. Galli ◽  
Lincoln C. Wood
Keyword(s):  
Product Quality ◽  
Process Improvement ◽  
Six Sigma ◽  
Production System ◽  
System Analysis ◽  
Lean Six Sigma ◽  
System Thinking ◽  
Cluster Development ◽  
Primary Focus ◽  
Apply System Analysis

This study focuses on the Toyota production system (TPS) and Lean in relation to innovation. The authors examine the tools and behaviors adopted in the TPS that are absent in the Six Sigma (SS) programs and how these elements may influence innovation and quality. Finally, this research analyzes the hybrid Lean Six Sigma (LSS). System analysis involves assessing a business scenario to improve the situation, establishes the changes needed and required, and innovation and product quality as components of the system analysis. This paper undertook text excavating and focused cluster development on highlighting the level of the Lean Six Sigma representations, as explained in articles on the Lean Six Sigma, such as those that compare Lean and Six Sigma. An iterative cluster examination was adopted to understand the primary focus of research in this area. The analysis shows that there is less research on the intersection of TPS and LSS in the areas of philosophy, partners, and people. These areas represent the opportunity to enhance the application of process improvement methods.

EMPLOYEE ENGAGEMENT FOR HIGH FIRM PERFORMANCE: THE CASE OF LEAN SIX SIGMA AT A MALAYSIA TRADING COMPANY

2020 ◽  
Vol 9 (1) ◽  
Author(s):  
Hadijah Iberahim ◽  
Izmahariz Azman ◽  
Mohd Haniff Shahri ◽  
Nur Fara Ellyanie Abdul Hamid
Keyword(s):  
Knowledge Sharing ◽  
Employee Engagement ◽  
Six Sigma ◽  
Relevant Literature ◽  
Lean Six Sigma ◽  
Successful Implementation ◽  
Management Support ◽  
High Productivity ◽  
Trading Company ◽  
Goal Clarity

Lean Six Sigma (LSS) is a method that helps an organization to maximize profit and minimize cost. One of the essential factors for a successful LSS project is the availability of employees who are willing to engage. Employee engagement brings about a strong sense of belonging and high productivity. Consequently, engaged employees will work harder to achieve the mission of the organization. This paper discusses a case of LSS project with a low level of employee engagement. As a result, LSS was less likely helpful in sustaining company’s performance. The purpose of this study is to identify factors that contribute to employee engagement in LSS practices. Review of the relevant literature suggests four variables, which include goal clarity, management support and trust, knowledge sharing and transfer, and teamwork. The questionnaire survey applied census in collecting feedback from 80 respondents. Statistical analysis results indicate that goal clarity, management support, and trust are significant to employee engagement. However, knowledge sharing and transfer as well as teamwork are not substantial. It is recommended for the organization to give attention to all the four factors. This paper extended understandings on critical inputs to a successful implementation of LSS for sustainable company’s performance and growth. Keywords: Lean Six Sigma, Employee Engagement, Goal Clarity, Management Support and Trust, Teamwork, Knowledge Sharing.

When Industry 4.0 meets Lean Six Sigma: A review

2020 ◽  
Vol 13 (1) ◽  
Author(s):  
Harsimran Sodhi
Keyword(s):  
Six Sigma ◽  
Industry 4.0 ◽  
Lean Six Sigma

LITERATURE SEARCH CONSISTING OF THE AREAS OF LEAN SIX SIGMA USAGE IN INDIAN SMES

2018 ◽  
Vol 11 (1) ◽  
Author(s):  
Sehul H. Patel ◽  
Dr. Darshak A. Desai
Keyword(s):  
Six Sigma ◽  
Literature Search ◽  
Lean Six Sigma

A Lean Six Sigma implementation model based on Critical Success Factors

2017 ◽  
Author(s):  
Fernando Forcellini ◽  
Milton Pereira ◽  
Helio Aisenberg Ferenhof ◽  
Arthur Boeing Ribeiro
Keyword(s):  
Six Sigma ◽  
Critical Success Factors ◽  
Success Factors ◽  
Lean Six Sigma ◽  
Implementation Model ◽  
Model Based ◽  
Critical Success
Sign in / Sign up

Export Citation Format

Share Document