WORK ANALYSIS OF PLATE BENDING WORKSHOP IN SHIPBUILDING INDUSTRY

2021 ◽  
Vol 157 (A4) ◽  
Author(s):  
M Ozkok

Plate bending is one of the major processes in shipbuilding. The plates which are cut in specific dimensions are sent to plate bending work shop and they are curved by using various methods. These curved plates constitute bilge turn plates of a vessel which are curvilinear. In this study, plate bending work shop was considered and its simulation model was created by using SIMIO software. The aim of the study is to see the effects of some alterations on available situation of plate bending work shop and present some recommendations in order for the plate bending work shop to operate effectively. In this work, there are number of four alterations including the changing of bending processing time, number of cranes and bending machine. At the end of the study, the values of the most suitable crane number, bending machine number, and the bending operation processing time were recommended. It is believed that the plate bending work shop will operate in effective way if the shipyard administration implement the recommendations presented in this study.

2015 ◽  
Vol 157 (A4) ◽  
pp. 275-284

Plate bending is one of the major processes in shipbuilding. The plates which are cut in specific dimensions are sent to plate bending work shop and they are curved by using various methods. These curved plates constitute bilge turn plates of a vessel which are curvilinear. In this study, plate bending work shop was considered and its simulation model was created by using SIMIO software. The aim of the study is to see the effects of some alterations on available situation of plate bending work shop and present some recommendations in order for the plate bending work shop to operate effectively. In this work, there are number of four alterations including the changing of bending processing time, number of cranes and bending machine. At the end of the study, the values of the most suitable crane number, bending machine number, and the bending operation processing time were recommended. It is believed that the plate bending work shop will operate in effective way if the shipyard administration implement the recommendations presented in this study.


2021 ◽  
Vol 158 (A2) ◽  
Author(s):  
M Ozkok ◽  
M K Kasikci ◽  
I H Helvacioglu

Recently, the competitive environment is very tough in shipbuilding industry and under these circumstances, manufacturing a ship in a shorter time becomes significantly important in order to meet the customer demands. Therefore, it is hard to do that by using traditional manufacturing techniques. The shipyards located in Turkey usually have functional locations for the machines and this situation often causes longer production times. Instead of this, assembly lines should be redesigned as workshops in the shipyard. Prefabrication work unit is a good example in which an assembly line is needed to be designed. In this study, an assembly line design for prefabrication work unit was performed. For this, assignments of work operations to work shops were carried out by using Largest Set Rule Algorithm and some alternatives were created according to compare the different values of cycle time. These alternatives were simulated by using a production simulation program and the most appropriate assembly line design was presented.


2021 ◽  
Author(s):  
Erika Valery Lopez Roa

Cellular manufacturing has tested positive in significantly reducing material handling and setup time as compared to a job shop, but it falls behind job shop in terms of flexibility. In this thesis a new system is proposed that takes advantage of the flexibility of a job shop while it keeps the setup time at a reduced level. This new system is referred to as hybrid system. In this thesis the performance of the proposed hybrid system is compared to the conventional cellular manufacturing system. Both systems are evaluated within a cellular layout and utilize group sheduling rules DDSI (due date truncated shortest processing time) and MSSPT (minimum setup shortest processing time). A simulation model, with random due dates and quantities is developed and tested. Performance measures are mean flowtime, tardiness and earliness. Overall results indicate that, in terms of mean flowtime and tardiness, the hybrid system outperforms the cellular system when the MSSPT rule was applied, while the cellular system outperforms the hybrid system when the DDSI rule is implemented. With regard to the earliness performance measure, the cellular system shows in most cases better performance than the hybrid system, regardless of the scheduling rule used. Finally, the results indicate that the hybrid system performs better than the cellular system with respect to the number of parts produced.


2021 ◽  
Author(s):  
Erika Valery Lopez Roa

Cellular manufacturing has tested positive in significantly reducing material handling and setup time as compared to a job shop, but it falls behind job shop in terms of flexibility. In this thesis a new system is proposed that takes advantage of the flexibility of a job shop while it keeps the setup time at a reduced level. This new system is referred to as hybrid system. In this thesis the performance of the proposed hybrid system is compared to the conventional cellular manufacturing system. Both systems are evaluated within a cellular layout and utilize group sheduling rules DDSI (due date truncated shortest processing time) and MSSPT (minimum setup shortest processing time). A simulation model, with random due dates and quantities is developed and tested. Performance measures are mean flowtime, tardiness and earliness. Overall results indicate that, in terms of mean flowtime and tardiness, the hybrid system outperforms the cellular system when the MSSPT rule was applied, while the cellular system outperforms the hybrid system when the DDSI rule is implemented. With regard to the earliness performance measure, the cellular system shows in most cases better performance than the hybrid system, regardless of the scheduling rule used. Finally, the results indicate that the hybrid system performs better than the cellular system with respect to the number of parts produced.


2014 ◽  
Vol 68 (3) ◽  
Author(s):  
A. Shahpanah ◽  
A. Hashemi ◽  
G. Nouredin ◽  
S. M. Zahraee ◽  
S. A. Helmi

Port container terminal is one of the important transition points in the shipping industry. Competitiveness is an important factor for port container terminal with the increase in the number of port terminals globally. Vessel processing time port terminals is one of the important factors that influence the port terminal attractiveness. In addition, most port terminals tried to reduce ship waiting time with enhancement of their facilities. This paper focused on the ship waiting time at the berthing area of port container terminal, and tried to solve the queuing problem at ship tugging operation in order to reduce the average waiting time. The data was collected from a major port container terminal in Malaysia as a case study. The port terminal is modeled with Arena 13.5 simulation software and model validation was done based on real data which was taken from the case study. Different scenarios were then tested on the tugging operation at the port simulation model. The results show that after the implementation of these scenarios, the average ship waiting time at the berthing area decreased dramatically from 180 hours to 140 hours for each ship.


Author(s):  
James C. Long

Over the years, many techniques and products have been developed to reduce the amount of time spent in a darkroom processing electron microscopy negatives and micrographs. One of the latest tools, effective in this effort, is the Mohr/Pro-8 film and rc paper processor.At the time of writing, a unit has been recently installed in the photographic facilities of the Electron Microscopy Center at Texas A&M University. It is being evaluated for use with TEM sheet film, SEM sheet film, 35mm roll film (B&W), and rc paper.Originally designed for use in the phototypesetting industry, this processor has only recently been introduced to the field of electron microscopy.The unit is a tabletop model, approximately 1.5 × 1.5 × 2.0 ft, and uses a roller transport method of processing. It has an adjustable processing time of 2 to 6.5 minutes, dry-to-dry. The installed unit has an extended processing switch, enabling processing times of 8 to 14 minutes to be selected.


1998 ◽  
Vol 94 (3) ◽  
pp. 417-433 ◽  
Author(s):  
MARTIN VAN DER HOEF ◽  
PAUL MADDEN

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