scholarly journals An Analysis Method of Carrying Capacity Accuracy of Three-Row Roller Slewing Bearing

Mechanika ◽  
2021 ◽  
Vol 27 (5) ◽  
pp. 360-367
Author(s):  
Peiyu HE ◽  
Yun WANG ◽  
Hua WANG

Three-row roller slewing bearings are the core components of large-scale rotating equipment. It has a large structural size and is subjected to heavy loads, which requires extremely high carrying capacity. The effect of finite element mesh size on the carrying capacity accuracy of three-row roller slewing bearing is investigated. A local finite element model is established to analyze the contact area between the roller and the raceway, which is compared with the Hertz contact theory to verify the reasonable mesh size of the finite element model. The local spring finite element model is established, and the effect of the mesh size on the offset and the declination of the upper and lower raceway is investigated; The overall finite element model of the slewing bearing is established to analyze the effect of the mesh size and the nonlinear spring stiffness on the carrying capacity accuracy. The whole circle deformation of the ring and the load distribution is investigated to determine the reasonable mesh size. This article provides a method and idea for the verification of the three-row roller slewing bearing finite element model, which is beneficial to improve the calculation accuracy of the bearing capacity of the three-row roller slewing bearing.

2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110090
Author(s):  
Peiyu He ◽  
Qinrong Qian ◽  
Yun Wang ◽  
Hong Liu ◽  
Erkuo Guo ◽  
...  

Slewing bearings are widely used in industry to provide rotary support and carry heavy load. The load-carrying capacity is one of the most important features of a slewing bearing, and needs to be calculated cautiously. This paper investigates the effect of mesh size on the finite element (FE) analysis of the carrying capacity of slewing bearings. A local finite element contact model of the slewing bearing is firstly established, and verified using Hertz contact theory. The optimal mesh size of finite element model under specified loads is determined by analyzing the maximum contact stress and the contact area. The overall FE model of the slewing bearing is established and strain tests were performed to verify the FE results. The effect of mesh size on the carrying capacity of the slewing bearing is investigated by analyzing the maximum contact load, deformation, and load distribution. This study of finite element mesh size verification provides an important guidance for the accuracy and efficiency of carrying capacity of slewing bearings.


Author(s):  
Peiyu He ◽  
Yun Wang

Three-row roller slewing bearings are the core components of large-scale rotating equipment. A large structural size and heavy load conditions require an extremely high carrying capacity. The inner ring of the slewing bearing is divided into upper and lower parts in this paper, which is the same as the actual working condition and effectively avoids the increase in the stiffness caused by simplifying the inner ring as a whole. Different bolt models and bolt preloads, the effect of the roller diameter on the stiffness and the strength of the support structure are analysed to improve the calculation accuracy and efficiency of the carrying capacity of the slewing bearing. Calculation formulas based on engineering experience and strain measurement are used to verify the validity of the finite element model. The research shows that the carrying capacity of the slewing bearing is affected by the supporting structure; as the bolt preload increases, the overall deformation of the slewing bearing decreases, and the load distribution is smoother. The key structures of the slewing bearing are studied, which is conducive to improving the carrying capacity and optimizing the design.


2020 ◽  
Vol 299 ◽  
pp. 1184-1189
Author(s):  
V.V. Zhukov ◽  
Anton V. Eremin ◽  
D.V. Stepanec

In this article, the object of study is a three–layer honeycomb panel with fixing elements (FE), which are used for transporting the panel, and fixing it to the spacecraft. The goal of the work is to determine experimentally the load carrying capacity of the fixing elements under various types of loading, to determine the load carrying capacity of the honeycomb panel of the spacecraft at fixing points and further comparison of the experimental results with the finite element method results calculated by MSC.Patran / Nastran. A method for conducting static tests of fixing elements of a spacecraft honeycomb panel under an external load is described, a description of computer technology of a finite–element solution to the problem of static strength of a honeycomb panel structure in the MSC.Patran environment is presented, and a finite–element model of a honeycomb panel is designed. An assessment of the strength of a three–layer structure at fixing points was carried out, followed by validation of the finite–element model of a honeycomb panel. On the basis of the validated model, the evaluation of the strength of the honeycomb structure was carried out; based on results obtained, the conclusion has been made about the convergence of the results by the finite element method with the results obtained during the experiment.


Geosciences ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 76
Author(s):  
Ashraf Hefny ◽  
Mohamed Ezzat Al-Atroush ◽  
Mai Abualkhair ◽  
Mariam Juma Alnuaimi

The complexities and the economic computational infeasibility associated in some cases, with three-dimensional finite element models, has imposed a motive for many investigators to accept numerical modeling simplification solutions such as assuming two-dimensional (2D) plane strain conditions in simulation of several supported-deep excavation problems, especially for cases with a relatively high aspect ratio in plan dimensions. In this research, a two-dimensional finite element model was established to simulate the behavior of the supporting system of a large-scale deep excavation utilized in the construction of an underground metro station Rod El Farrag project (Egypt). The essential geotechnical engineering properties of soil layers were calculated using results of in-situ and laboratory tests and empirical correlations with SPT-N values. On the other hand, a three-dimensional finite element model was established with the same parameters adopted in the two-dimensional model. Sufficient sensitivity numerical analyses were performed to make the three-dimensional finite element model economically feasible. Results of the two-dimensional model were compared with those obtained from the field measurements and the three-dimensional numerical model. The comparison results showed that 3D high stiffening at the primary walls’ corners and also at the locations of cross walls has a significant effect on both the lateral wall deformations and the neighboring soil vertical settlement.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Suchao Xie ◽  
Weilin Yang ◽  
Ping Xu

To solve the problems associated with multiple-vehicle simulations of railway vehicles including large scale modelling, long computing time, low analysis efficiency, need for high performance computing, and large storage space, the middle part of the train where no plastic deformation occurs in the vehicle body was simplified using mass and beam elements. Comparative analysis of the collisions between a single railway vehicle (including head and intermediate vehicles before, and after, simplification) and a rigid wall showed that variations in impact kinetic energy, internal energy, and impact force (after simplification) are consistent with those of the unsimplified model. Meanwhile, the finite element model of a whole high-speed train was assembled based on the simplified single-vehicle model. The numbers of nodes and elements in the simplified finite element model of the whole train were 63.4% and 61.6%, respectively, compared to those of the unsimplified model. The simplified whole train model using the above method was more accurate than the multibody model. In comparison to the full-size finite element model, it is more specific, had more rapid computational speed, and saved a large amount of computational power and storage space. Finally, the velocity and acceleration data for every car were discussed through the analysis of the collision between two simplified trains at various speeds.


2009 ◽  
Vol 16 (1) ◽  
pp. 75-87 ◽  
Author(s):  
H. Shahverdi ◽  
C. Mares ◽  
W. Wang ◽  
J.E. Mottershead

The need for high fidelity models in the aerospace industry has become ever more important as increasingly stringent requirements on noise and vibration levels, reliability, maintenance costs etc. come into effect. In this paper, the results of a finite element model updating exercise on a Westland Lynx XZ649 helicopter are presented. For large and complex structures, such as a helicopter airframe, the finite element model represents the main tool for obtaining accurate models which could predict the sensitivities of responses to structural changes and optimisation of the vibration levels. In this study, the eigenvalue sensitivities with respect to Young's modulus and mass density are used in a detailed parameterisation of the structure. A new methodology is developed using an unsupervised learning technique based on similarity clustering of the columns of the sensitivity matrix. An assessment of model updating strategies is given and comparative results for the correction of vibration modes are discussed in detail. The role of the clustering technique in updating large-scale models is emphasised.


2012 ◽  
Vol 472-475 ◽  
pp. 641-644
Author(s):  
Quan Cai Li ◽  
Cui Rong Wu

Bridge Fabricating System is one of the most widely used large-scale machinery equipment in construction fields like highway, railway both at home and abroad. Through structural analysis on the bridge fabricating system, and build a finite element model with ANSYS, we can form a found- ation for Static Analysis for it.


Author(s):  
Erick I. Saavedra Flores ◽  
Senthil Murugan ◽  
Michael I. Friswell ◽  
Eduardo A. de Souza Neto

This paper proposes a fully coupled three-scale finite element model for the mechanical description of an alumina/magnesium alloy/epoxy composite inspired in the mechanics and architecture of wood cellulose fibres. The constitutive response of the composite (the large scale continuum) is described by means of a representative volume element (RVE, corresponding to the intermediate scale) in which the fibre is represented as a periodic alternation of alumina and magnesium alloy fractions. Furthermore, at a lower scale the overall constitutive behavior of the alumina/magnesium alloy fibre is modelled as a single material defined by a large number of RVEs (the smallest material scale) at the Gauss point (intermediate) level. Numerical material tests show that the choice of the volume fraction of alumina based on those volume fractions of crystalline cellulose found in wood cells results in a maximisation of toughness in the present bio-inspired composite.


Author(s):  
Ali Raza ◽  
Syyed Adnan Raheel Shah ◽  
Mudasser Muneer Khan ◽  
Faraz ul Haq ◽  
Hunain Arshad ◽  
...  

Fiber Reinforced Polymers (FRPs) have wide applications in the field of concrete construction due to their superior performance over conventional materials. This research focuses on the structural behavior of steel tube FRP jacket–confined concrete (STFC) columns under axial concentric loading and proposes a new empirical equation for predicting the axial load-carrying capacity of STFC columns having thickness of FRP-fabric ranging from 0.09 mm to 5.9 mm. A large database of 700 FRP-confined concrete specimens is developed with the detailed information of critical parameters, i.e. elastic modulus of FRPs (Ef), compressive strength of unconfined concrete (fc’o), diameter of specimen (D), height of specimen (H), total thickness of FRPs (N.tf), and the ultimate strength of confined concrete (fc’c). After the preliminary evaluation of constructed database, a new empirical model is proposed for the prediction of axial compressive strength of FRP-confined specimens using general regression analysis by minimizing the error functions such as root mean squared error (RMSE) and coefficient of determination (R2). The proposed FRP-confinement strength model presented higher accuracy as compared with previously proposed models. Finally, an equation is proposed for the predictions of axial load carrying capacity of STFC columns. For the validation of proposed equation, an extensive parametric study is performed using the proposed nonlinear finite element model (FEM). The FEM is calibrated using the load-deflection results of STFC columns from literature. A close agreement was observed between the predictions of proposed finite element model and proposed capacity equation.


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