scholarly journals Kinematic Calibration of Articulated Arm Coordinate Measuring Machines and Robot Arms Using Passive and Active Self-Centering Probes and Multipose Optimization Algorithm Based in Point and Length Constrains

Author(s):  
Jorge Santolaria ◽  
Juan Jose

Author(s):  
Yueping Chen ◽  
Naiqi Shang

Abstract Coordinate measuring machines (CMMs) play an important role in modern manufacturing and inspection technologies. However, the inspection process of a CMM is recognized as time-consuming work. The low efficiency of coordinate measuring machines has given rise to new inspection strategies and methods, including path optimization. This study describes the optimization of an inspection path on free-form surfaces using three different algorithms: an ant colony optimization algorithm, a genetic algorithm, and a particle swarm optimization algorithm. The optimized sequence of sampling points is obtained in MATLAB R2020b software and tested on a Leitz Reference HP Bridge Type Coordinate Measuring Machine produced by HEXAGON. This study compares the performance of the three algorithms in theoretical and practical conditions. The results demonstrate that the use of the three algorithms can result in a collision-free path being found automatically and reduce the inspection time. However, owing to the different optimization methodologies, the optimized processes and optimized times of the three algorithms, as well as the optimized paths, are different. The results indicate that the ant colony algorithm has better performance for the path optimization of free-form surfaces.



2009 ◽  
Author(s):  
Jorge Santolaria ◽  
Agustín Brau ◽  
Francisco Javier Brosed ◽  
Juan José Aguilar ◽  
Vicente Jesus Segui


2004 ◽  
Vol 126 (2) ◽  
pp. 307-318 ◽  
Author(s):  
Jay il Jeong ◽  
Dongsoo Kang ◽  
Young Man Cho ◽  
Jongwon Kim

We present a new kinematic calibration algorithm for redundantly actuated parallel mechanisms, and illustrate the algorithm with a case study of a planar seven-element 2-degree-of-freedom (DOF) mechanism with three actuators. To calibrate a nonredundantly actuated parallel mechanism, one can find actual kinematic parameters by means of geometrical constraint of the mechanism’s kinematic structure and measurement values. However, the calibration algorithm for a nonredundant case does not apply for a redundantly actuated parallel mechanism, because the angle error of the actuating joint varies with position and the geometrical constraint fails to be consistent. Such change of joint angle error comes from constraint torque variation with each kinematic pose (meaning position and orientation). To calibrate a redundant parallel mechanism, one therefore has to consider constraint torque equilibrium and the relationship of constraint torque to torsional deflection, in addition to geometric constraint. In this paper, we develop the calibration algorithm for a redundantly actuated parallel mechanism using these three relationships, and formulate cost functions for an optimization algorithm. As a case study, we executed the calibration of a 2-DOF parallel mechanism using the developed algorithm. Coordinate values of tool plate were measured using a laser ball bar and the actual kinematic parameters were identified with a new cost function of the optimization algorithm. Experimental results showed that the accuracy of the tool plate improved by 82% after kinematic calibration in a redundant actuation case.





Sensors ◽  
2009 ◽  
Vol 9 (9) ◽  
pp. 7374-7396 ◽  
Author(s):  
Jorge Santolaria ◽  
David Guillomía ◽  
Carlos Cajal ◽  
José Albajez ◽  
Juan Aguilar


Author(s):  
Jay il Jeong ◽  
Dongsoo Kang ◽  
Jongwon Kim

We present a new kinematic calibration algorithm for redundantly actuated parallel mechanisms. The calibration algorithm for a non-redundant case does not apply for a redundantly actuated parallel mechanism, because the angle error of the actuating joint varies with position and the geometrical constraint fails to be consistent. Such change of joint angle error comes from constraint torque variation with each kinematic pose. To calibrate a redundant parallel mechanism, one therefore has to consider constraint torque equilibrium and the relationship of constraint torque to torsional deflection, in addition to geometric constraint. In this paper, we develop the calibration algorithm for a redundantly actuated parallel mechanism using these three relationships, and formulate cost functions for an optimization algorithm. As a case study, we executed the calibration of a 2-degree of freedom (DOF) parallel mechanism with three actuators using the developed algorithm. Coordinate values of tool plate were measured using a laser ball bar and the actual kinematic parameters were identified with a new cost function of the optimization algorithm. Experimental results showed that the accuracy of the tool plate improved by 82% after kinematic calibration in a redundant actuation case.





2010 ◽  
Vol 130 (5) ◽  
pp. 750-757 ◽  
Author(s):  
Keiko Ono ◽  
Mitsunori Miki ◽  
Motoi Yonezawa


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