Assessment of the mechanical properties of different textile materials used for outer shell of bulletproof vest: woven fabrics for military applications

Purpose This paper aims to investigate the performance of four different textile materials used as an outer shell of the bulletproof vest. Design/methodology/approach In this paper, four different textile materials were used, polyurethane treatment was applied as a surface coating for the woven samples. Mechanical properties were conducted for all samples; scanning electron microscope and X-ray energy disperse spectroscopy were executed to show the surface morphology of samples and the chemical composition of the coating material. Findings One-way ANOVA was used to statistically analyse the results, which proved that all variables were highly significantly affected by using different textile materials, despite the stiffness variable being not significantly affected by textile materials. An overall evaluation was done using radar chart, demonstrated that Cordura material accomplished the best functional performance, using two types of calibres 7.62 × 54 mild steel core and 7.62 × 54 armour piercing incendiary; the common mechanism was localized burn because of the incendiary effect of the projectile in addition to tearing mechanism starting from inside because of penetration effect of the steel core. Originality/value This work was addressed to analyse the impact of using four different materials on its performance as the outer shell of bulletproof vest to achieve the desired degree of protection.

Ballistic Impact Resistance of Bulletproof Vest Inserts Containing Printed Titanium Structures

Finite element modeling of ballistic impact of inserts containing titanium structures were presented in the article. The inserts containing an additional layer made using additive manufacturing technology were analyzed. The layer was created from repetitive elements made without connections (adjacent cells were inseparable). Four variants of printed titanium structures were placed between layers of Twaron CT 750 aramid fabric to create ballistic inserts. In order to assess the ballistic resistance of the inserts, numerical simulations of ballistic impact phenomenon were carried out using LS-Dyna software. In the simulations the inserts were placed on a steel box filled with ballistic clay and were fired at with the 9 × 19 mm full metal jacket (FMJ) Parabellum projectile. The main aim of the work was to check the effectiveness of such solutions in soft ballistic protection applications and to select the most effective variant of 3D printed structure. Results of the numerical analysis showed a high potential for 3D printed structures made of titanium alloys to be used for bulletproof vest inserts. In all analyzed cases the projectile was stopped by the armor. In addition, thanks to the cooperation of adjacent cells, the projectile energy density was distributed over a large area, as evidenced by large volumes of hollows in the ballistic clay. The indentations in the ballistic clay obtained in the simulations were significantly lower than the acceptable value for the back face deformation (BFD) parameter required by international body armor standards.

Designing new sizing bulletproof vests for Taiwanese soldiers

PurposeCombining the collected human body variables by a 3D body scanner and the research results of medical computed tomography (CT) imaging, this research aims to develop a military bulletproof vest that is both protective and fit. In particular, the protective part must be able to cover the vital human internal organs completely. The results of this research help to make military bulletproof vests of different sizes for Taiwanese male and female soldiers. At the same time, the research results can provide a reference for the industry of making special-purpose clothing.Design/methodology/approach17 important human body variables of 988 participants (male: 716, 72.5%; female 272, 27.5%) are used for the analysis. The K-means algorithm firstly builds clusters of different body shapes for both sexes; the silhouette coefficient helps to determine the optimal number of clusters to be six. Thus, the standard size of the bulletproof vest for soldiers is determined. The specifications of the bulletproof vest's inner core and textile vest are calculated for each cluster user. Our research then makes twelve prototypes of the bulletproof vest. After that, 12 subjects are invited to try on the new version (the vest designed in this study) and the old version (the vest currently used) to contrast the differences between the two.FindingsAccording to the index of the silhouette coefficient, the optimal number of clusters is determined to be six for both male and female clusters. Therefore, this study has designed six sizes of the bulletproof vest for male and female soldiers in Taiwan. After trying the new and old vests on, the subjects all indicate that the new vest fits better than the old one. In addition, the coverage of the bulletproof vest designed in this study is 94.38% for male users and 92.75% for female users.Originality/valueThe design of bulletproof vests must take note of the fit of the clothing itself and its protective function. Apart from the size design of general clothing only focusing on the human shape exteriorly, the bulletproof vest also needs to pay attention to the relative positions of vital organs inside the human body. Besides, for practical applications, it is quite effective to use the silhouette coefficient to determine the results of cluster analysis. Thus, the value of this research lies in the cross-field combination, enabling the integration of body measurement, data science and clothing design. Generally, bulletproof vests of newly designed sizes can meet the requirements of Taiwan's military. The research results can be used in the development of various military clothing for Taiwanese military personnel. At the same time, the results can be provided to the clothing industry as relevant parameters for designing unique functional clothing.