Mechano-Triboelectric Analysis of Surface Charge Generation on Replica-Molded Elastomeric Nanodomes

Replica molding-based triboelectrification has emerged as a new and facile technique to generate nanopatterned tribocharge on elastomer surfaces. The “mechano-triboelectric charging model” has been developed to explain the mechanism of the charge formation and patterning process. However, this model has not been validated to cover the full variety of nanotexture shapes. Moreover, the experimental estimation of the tribocharge’s surface density is still challenging due to the thick and insulating nature of the elastomeric substrate. In this work, we perform experiments in combination with numerical analysis to complete the mechano-triboelectrification charging model. By utilizing Kelvin probe force microscopy (KPFM) and finite element analysis, we reveal that the mechano-triboelectric charging model works for replica molding of both recessed and protruding nanotextures. In addition, by combining KPFM with numerical electrostatic modeling, we improve the accuracy of the surface charge density estimation and cross-calibrate the result against that of electrostatic force microscopy. Overall, the regions which underwent strong interfacial friction during the replica molding exhibited high surface potential and charge density, while those suffering from weak interfacial friction exhibited low values on both. These multi-physical approaches provide useful and important tools for comprehensive analysis of triboelectrification and generation of nanopatterned tribocharge. The results will widen our fundamental understanding of nanoscale triboelectricity and advance the nanopatterned charge generation process for future applications.

Design and characterization of a 3D-printed staggered herringbone mixer

3D printing holds potential as a faster, cheaper alternative compared with traditional photolithography for the fabrication of microfluidic devices by replica molding. However, the influence of printing resolution and quality on device design and performance has yet to receive detailed study. Here, we investigate the use of 3D-printed molds to create staggered herringbone mixers (SHMs) with feature sizes ranging from ∼100 to 500 μm. We provide guidelines for printer calibration to ensure accurate printing at these length scales and quantify the impacts of print variability on SHM performance. We show that SHMs produced by 3D printing generate well-mixed output streams across devices with variable heights and defects, demonstrating that 3D printing is suitable and advantageous for low-cost, high-throughput SHM manufacturing.

Microlens Fabrication by Replica Molding of Electro-Hydrodynamic Printing Liquid Mold

In this paper, we synergistically combine electrohydrodynamic (EHD) printing and replica molding for the fabrication of microlenses. Glycerol solution microdroplets was sprayed onto the ITO glass to form liquid mold by an EHD printing process. The liquid mold is used as a master to fabricate a polydimethylsiloxane (PDMS) mold. Finally, the desired micro-optical device can be fabricated on any substrate using a PDMS soft lithography mold. We demonstrate our strategy by generating microlenses of photocurable polymers and by characterizing their optical properties. It is a new method to rapidly and cost-effectively fabricate molds with small diameters by exploiting the advantages of EHD printing, while maintaining the parallel nature of soft-lithography.

COvalent monolayer patterns in Microfluidics by PLasma etching Open Technology – COMPLOT

Plasma microcontact patterning (PμCP) and replica molding were combined to make PDMS/glass microfluidic devices with β-cyclodextrin (β-CD) patterns attached covalently on the glass surface inside microchannels.

A one-step molded microfluidic chip featuring a two-layer silver-PDMS microelectrode for dielectrophoretic cell separation

Microelectrodes and flow sidewalls entirely made of AgPDMS by one-step replica molding process for dielectrophoretic cell separation and viability assay.