USE OF DETONATION SPUTTERING TO INCREASE THE DURABILITY OF HYDRAULIC HAMMER CRITICAL PARTS

Currently, the use of new methods of surface strengthening has become relevant to improve the working tool. These methods include detonation sputtering. The purpose of this work was to scientifically substantiate and experimentally confirm the effectiveness of strengthening critical parts of a hydraulic hammer by detonation sputtering. As a result of the study, the effect of detonation sputtering on the wear resistance and mechanical properties of the hydraulic hammer working tool was established, and structural changes in the material during its operation were analyzed. The results of testing parts strengthened with detonation sputtering show that an increase in wear resistance by 1.8 times is achieved compared to the initial state.

Influence of Ultrasonic Surface Rolling Process and Shot Peening on Fretting Fatigue Performance of Ti-6Al-4V

At present, there are many studies on the residual stress field and plastic strain field introduced by surface strengthening, which can well hinder the initiation of early fatigue cracks and delay the propagation of fatigue cracks. However, there are few studies on the effects of these key factors on fretting wear. In the paper, shot-peening (SP) and ultrasonic surface rolling process (USRP) were performed on Ti-6Al-4V plate specimens. The surface hardness and residual stresses of the material were tested by vickers indenter and X-ray diffraction residual stress analyzer. Microhardness were measured by HXD-1000MC/CD micro Vickers hardness tester. The effects of different surface strengthening on its fretting fatigue properties were verified by fretting fatigue experiments. The fretting fatigue fracture surface and wear morphology of the specimens were studied and analyzed by means of microscopic observation, and the mechanism of improving fretting fatigue life by surface strengthening process was further explained. After USRP treatment, the surface roughness of Ti-6Al-4V is significantly improved. In addition, the microhardness of the specimen after SP reaches the maximum at 80 μm from the surface, which is about 123% higher than that of the AsR specimen. After USRP, it reaches the maximum at 150 μm from the surface, which is about 128% higher than that of AsR specimen. It is also found that the residual compressive stress of the specimens treated by USRP and SP increases first and then decreases with the depth direction, and the residual stress reaches the maximum on the sub surface. The USRP specimen reaches the maximum value at 0.18 mm, about − 550 MPa, while the SP specimen reaches the maximum value at 0.1 mm, about − 380 MPa. The fretting fatigue life of Ti-6Al-4V effectively improved after USRP and SP. The surface integrity of specimens after USRP is the best, which has deeper residual compressive stress layer and more refined grain. In this paper, a fretting wear device is designed to carry out fretting fatigue experiments on specimens with different surface strengthening.

Addition of Chromium and its effect on the microstructure and mechanical properties of laser-coated high carbon ferrochrome alloy on mild steel

Laser cladding is an additive manufacturing technology that can be utilized in surface strengthening, modification, and repair of components that are subjected to adverse working conditions. This can be accomplished by the addition of functionally graded material with a remarkable limit to enhancing an engaged credited property of monolithic material that is superior and better than its monolithic counterparts. Chromium addition to the microstructure of components has been found to increase the electrochemical stability, high-temperature strength and corrosion resistance of laser additive manufactured components. The current study investigates the effect of the extra addition of chromium on the hardness and microstructure of laser coated high carbon ferrochrome FeCrV15 on steel baseplate.

Application of Thermo-Frictional and Chemical-Thermal Methods Treatments for Surface Strengthening of Materials

In the article, the issues of using the methods of thermo-frictional and chemical-thermal treatments for surface strengthening of steel tools were disclosed. 65G steel and U8A steel were considered. A flat graver and a cylindrical root roller were considered to be tools in need of hardening. The nature of the jewellery work using such a tool has been described. Hardening techniques, experimental studies and macro photographs of the samples were presented in this article. A detailed metallographic analysis and measurement of the microhardness of the cross-sections of the prototypes after their strengthening using various methods was carried out. The metallographic nature of the reinforcement with the formation of surface "white layers" was shown. Comparison of the properties of the samples before and after strengthening was carried out. Conclusions about the strengthening effect of the thermo-frictional and chemical-thermal methods of strengthening were made.

Alternative Strengthening of Jewelry Tools Using Chemical-Thermal and Local Surface Treatments

The study is aimed at surface strengthening of jewelry tools. Samples in the form of a tool with a flat and curved surface profile are considered. Macrophotographs of jewelry korneisen at different stages of wear, as well as after restoration and strengthening are given. The results of the influence of chemical-thermal and thermo-friction treatments on the structure and properties of U7 and U8A steels used for jewelry tools are presented. The methodology of experimental researches is given. The equipment used for each of the hardening methods investigated in this work is considered. Auxiliary media and features of sample preparation for the experiment are also described. Photos of samples and some equipment at different stages of the study are given. Data on the distribution of microhardness, photographs of microstructures in cross section of samples after different types of hardening are presented. A comparison of the strengthening efficiency of the samples after the use of different processing methods is performed.