Improving the performance of a ploughing tractor by means of an auxiliary carriage with motorized axle

The article describes the analysis of results from field tests on ploughing units based on a modular draft device (MDD). This device is named MDD-100 and consists of an energy module and a technological module. The energy module is a universal tractor with a rated draft resistance of 16 kN. The technological module is an additional axle, equipped with an active wheel drive, a threepoint hitch linkage, and a saddle-type semi-trailer. During the working process, the draft resistance of the energy and the technological modules of the MDD-100 add up. As a result, the draft resistance of the latter may reach 26 kN, and more. This allows the MDD-100 to be classified as a draft device in traction class 3 and be used with agricultural machines with a large working width. The MDD-100 was tested with a five-bottom mounted plough with a working width of 1.75 m and a draft resistance of 24-28 kN. The best option for driving the MDD-100 with a plough was its movement with the right-side wheels in the furrow. The draft resistance of the plough would decrease by 12.0%, if the option of the MDD-100 outside the furrow is used. This ensured a 12.8% reduction in the skidding of the MDD-100 wheels and a 13.1% decrease of fuel consumption for the ploughing unit. Compared to a 4WD tractor, the use of a modular draft device with a 6WD wheel arrangement offered a greater stability of the ploughing depth.

Experimental Investigation of Plow-Chopping Unit

The article presents research results of a machine-tractor unit that performs two technological operations simultaneously: (i) chopping plant residues (sunflower stubble); (ii) covering the chopped stubble with the soil. The first operation is carried out with a front-mounted plant residues chopper, and the second one is carried out with a rear-mounted plough. The chopper’s working devices are rotated by the tractor’s front power take-off (PTO), which has two operating modes: 540 and 1000 rpm. It was determined that to reduce the dynamic load in the drive of the chopper’s plant residues working devices, to chop these residues qualitatively, and then to cover them with the soil, the tractor’s front PTO should be adjusted to a speed of 1000 rpm. With this mode of the chopper’s working device’s rotation, the difference in its vertical vibrations’ dispersion and the tractor front axle’s oscillations is insignificant. The variance of the plowing depth vibrations (1.44 cm2), changing aperiodically in the frequency range of 0–2.5 Hz, is not accidentally less than the variance of irregularities vibrations of the longitudinal field profile (2.75 cm2). The plough draft resistant oscillations of the plow-chopping unit had the least impaction at the plowing depth oscillations. The proof of this is the small value of the cross correlation function; for such oscillating processes as ‘plough draft resistance—plowing depth’, it was equal to 0.22, which is 3.4 times less than for oscillating processes ‘surface’s longitudinal profile—plowing depth’. The number of chopped particles less than 15 cm in length increased by 1.5 times, and the number of particles longer than 30 cm decreased by 3 times. With the complete incorporation of plant residues into the soil, their non-chopped part did not exceed 1%.

Influence of the Plough with Tekrone Mouldboards and Landsides on Ploughing Parameters

This paper is dedicated to Tekrone composite material utilization in agricultural machinery. In terms of its technical properties, tekrone is very similar to steel 60 that is used for production of plough mouldboards and landsides. However, Tekrone shows more preferable characteristics, because its friction coefficient (kf) is 2.6 times lower in contrast to steel 60. This fact indicates that the draft resistance can be decreased by replacing the plough mouldboards and landsides made of steel 60 with their counterparts made of Tekrone. This science hypothesis was confirmed by experimental investigation results. Analyses showed that utilization of plough with Tekrone mouldboards and landsides instead of steel ones significantly reduces their sticking to the wet soil. This results in a “soil moves over plough mouldboard surface” process instead of a “soil moves over soil” process. The plough draft resistance was decreased by 13.6% after replacement of the steel equipment with Tekrone one. Simultaneously, the performance of new tractor-plough aggregate was increased by 12.6%, the specific fuel consumption was reduced by 11.8%, and the preserving probability of the agrotechnological ploughing depth tolerance (±2 cm) was increased from 88% to 93%.