The ejection of large non-oscillating droplets from a hydrophobic wedge in microgravity

When confined within containers or conduits, drops and bubbles migrate to regions of minimum energy by the combined effects of surface tension, surface wetting, system geometry, and initial conditions. Such capillary phenomena are exploited for passive phase separation operations in micro-fluidic devices on earth and macro-fluidic devices aboard spacecraft. Our study focuses on the migration and ejection of large inertial-capillary drops confined between tilted planar hydrophobic substrates (a.k.a., wedges). In our experiments, the brief nearly weightless environment of a 2.1 s drop tower allows for the study of such capillary dominated behavior for up to 10 mL water drops with migration velocities up to 12 cm/s. We control ejection velocities as a function of drop volume, substrate tilt angle, initial confinement, and fluid properties. We then demonstrate how such geometries may be employed as passive no-moving-parts droplet generators for very large drop dynamics investigations. The method is ideal for hand-held non-oscillatory ‘droplet’ generation in low-gravity environments.

Microfluidic Chain Reaction

Chain reactions are characterized by initiation, propagation and termination, are stochastic at microscopic scales and underlie vital chemical (e.g. combustion engines), nuclear and biotechnological (e.g. polymerase chain reaction) applications.1–5 At macroscopic scales, chain reactions are deterministic and limited to applications for entertainment and art such as falling domino and Rube Goldberg machines. Appositely, microfluidic lab-on-a-chip (also called a micro total analysis system),6,7 which were envisioned pursuant to microelectronic integrated circuits, are generally not integrated on a chip owing to an enduring dependency on cumbersome connections, peripherals, and on computers for automation.8–11 Capillary microfluidics integrate energy supply and flow control onto a single chip by using capillary phenomena, but programmability remains rudimentary with at most a handful (eight) operations possible.12–19 Here we introduce mesoscopic microfluidic chain reactions (MCRs) based on capillary phenomena for reliable programming and automation of complex liquid handling algorithms integrated in a chip. MCRs are encoded into the chip microarchitecture, 3D printed as a monolithic circuit, and deterministically propagated by the free-energy of a paper pump. With MCR, we sequentially triggered the release of 300 aliquots across chained, interconnected chips, and automated a protocol for SARS-CoV-2 antibodies detection in saliva with visual and quantitative results by cell phone imaging. We automated and miniaturized for the first time the labor-intensive thrombogram with serial and parallel operations including timers and iterative cycles of synchronous flow and stop-flow sequences. Thrombograms with normal, hemophilia-like, and anticoagulant-spiked plasma were generated. MCRs are generalizable, and both the density and number of chain reaction units are scalable. MCRs are untethered from and unencumbered by peripherals, encode programs structurally in situ, and form a frugal, versatile, bona fide lab-on-a-chip with wide-ranging applications in liquid handling and point-of-care diagnostics.

Computation of hydrodynamic and capillary phenomena in binder jet 3D printing

The fundamental operation in binder jet 3D printing is the deposition of liquid binder into a powder layer to selectively bond particles together. Upon droplet impact, the binder spreads into the powder bed forming a bound network of wetted particles called a primitive. A computational fluid dynamics framework is proposed to directly simulate the capillary and hydrodynamic effects of the interfacial flow that is responsible for primitive formation. The computational model uses the volume-of-fluid method for capturing dynamic binder-air interfaces, and the immersed boundary method is adopted to include particle geometries on numerical Cartesian grids. Three-phase contact angles are prescribed through an interface extension algorithm. Binder droplet impact on powder beds of varying contact angle are simulated. Furthermore, the numerical model is used to simulate liquid bridges connecting binary and ternary particle systems, and the resulting capillary and hydrodynamic forces are validated by comparison with published experimental and theoretical model results.

Capillary Transport of Miniature Soft Ribbons

Manipulation of soft miniature devices is important in the construction of soft robots, wearable devices, and biomedical devices. However, transport of soft miniature devices is still a challenging task, and few studies has been conducted on the subject. This paper reports a droplet-based micromanipulation method for transporting miniature soft ribbons. We show that soft ribbons can be successfully picked up and released to the target location using water droplets. We analyze the forces involved during the process numerically and investigate the influence of the width of the ribbon on the deformation. We verify that the deformation of a soft ribbon caused by elasto-capillary phenomena can be calculated using a well-known equation for calculating the deflection of a cantilever beam. The experimental and theoretical results show that the deformability of a soft miniature device during manipulation depends on its width.