Hydrocracking of Heavy Fischer–Tropsch Wax Distillation Residues and Its Blends with Vacuum Gas Oil Using Phonolite-Based Catalysts

The Fischer–Tropsch heavy fraction is a potential feedstock for transport-fuels production through co-processing with fossil fuel fraction. However, there is still the need of developing new and green catalytic materials able to process this feedstock into valuable outputs. The present work studies the co-hydrocracking of the Fisher–Tropsch heavy fraction (FT-res.) with vacuum gas oil (VGO) at different ratios (FT-res. 9:1 VGO, FT-res. 7:3 VGO, and FT-res. 5:5 VGO) using phonolite-based catalysts (5Ni10W/Ph, 5Ni10Mo/Ph, and 5Co10Mo/Ph), paying attention to the overall conversion, yield, and selectivity of the products and properties. The co-processing experiments were carried out in an autoclave reactor at 450 °C, under 50 bars for 1 and 2 h. The phonolite-based catalysts were active in the hydrocracking of FT-res.:VGO mixtures, presenting different yields to gasoline, diesel, and jet fuel fractions, depending on the time of reaction and type of catalyst. Our results enable us to define the most suitable metal transition composition for the phonolite-based support as a hydrocracking catalyst.

Hydrocracking of Light Diesel Oil over Catalysts with Industrially Modified Y Zeolites

Three industrially modified Y zeolites with a hierarchical structure were characterized by XRD, N2 adsorption–desorption, SEM, TEM, 27Al-/29Si-NMR, in situ pyridine-FTIR, and NH3-TPD techniques. The industrial hydrocracking catalyst of light diesel oil was prepared by kneading and extruding the mixture of 10 wt.% industrially modified zeolite, commercial alumina, nickel nitrate, and molybdenum oxide. The small amount of hierarchical Y zeolite in the hydrocracking catalyst plays a key role, resulting in selective hydrogenation of naphthalene and further ring-opening activity. The mesoporous structure of the zeolites provided an effective interface and improved the accessibility of acid sites to bulky reactants.

The Characterization of Synthetic Zeolite for Hydrocracking of Waste Cooking Oil into Fuel

Zeolite A was used as hydrocracking catalyst to convert cooking oil into potential renewable fuels. The experiment was performed by characterize the diffraction, and pore properties the synthetic zeolite and it was confirmed the synthetic zeolite was zeolite A. The hydrocracking process of waste cooking oil was carried out in semi-fixed batch reactor system at 450° C for 2 hours, under the hydrogen flow of 20 ml/minute. The diffractogram and Si/Al ratio, 1.6, were matched to zeolite A properties, with the surface area, pore diameter, and pore volume were, 1.163 m2/g, 3.93 nm, and 0.001 cc/g, respectively. Liquid product from hydrocracking process of cooking oil consisted of 28.99% alkane and alkene 26.59% that are potential as renewable fuels.Keywords: waste cooking oil; zeolite A; hydrocracking

The Effect of Aluminum Source on Performance of Beta-Zeolite as a Support for Hydrocracking Catalyst

In this paper, three different kinds of aluminum sources (sodium aluminate, aluminum sulfate and aluminum isopropylate) were used for preparing of nano beta-zeolite. The as synthesized zeolites were mixed with the as prepared amorphous silica-alumina to produce the supports for hydrocracking catalyst. The prepared supports were used for preparation of NiMo/silica alumina-nano beta-zeolite by impregnation method. The influence of the aluminum source for preparation of beta-zeolite on the performance of the prepared catalysts has been studied. The samples were thoroughly characterized by X-Ray diffraction method (XRD), field emission-scanning electron microscopy (FE-SEM), N2 adsorption-desorption isotherms (BET), temperature programmed desorption (TPD) and temperature programmed reduction (TPR) methods. The catalysts performance was evaluated by vacuum gas oil (VGO) hydrocracking at 390 oC in a fixed bed reactor. The XRD patterns showed that the beta-zeolite samples obtained from the present methods were pure and highly crystalline and the crystal size of the prepared zeolites were in nanometer scale. Crystallite size of nano beta-zeolite synthesized by aluminum isopropylate [Al(iPrO)3] was smaller than those of prepared by the other aluminum sources. The catalyst containing this zeolite with higher surface area (231 m2/g) and more available acid sites (1.66 mmol NH3/g) possessed higher activity and selectivity to gas oil (71.9 %). Copyright © 2018 BCREC Group. All rights reservedReceived: 25th April 2018; Revised:22nd July 2018; Accepted: 29th July 2018How to Cite: Hadi, M., Aghabozorg, H.R., Bozorgzadeh, H.R., Ghasemi, M.R. (2018). The Effect of Aluminum Source on Performance of Beta-Zeolite as a Support for Hydrocracking Catalyst. Bulletin of Chemical Reaction Engineering & Catalysis, 13 (3): 543-552 (doi:10.9767/bcrec.13.3.2570.543-552)Permalink/DOI: https://doi.org/10.9767/bcrec.13.3.2570.543-552