Influence of jarosite precipitation on iron balance in heap bioleaching at Monywa copper mine

Ferric iron is an important oxidant in sulfide ore bioleaching. However, recirculating leach liquors leads to excess iron accumulation, which interferes with leaching kinetics and downstream metal recovery. We developed a method for controlling iron precipitation as jarosite to reduce excess iron in heap bioleaching at Monywa copper mine. Jarosite precipitation was first simulated and then confirmed using batch column tests. From the simulations, the minimum pH values for precipitation of potassium jarosite, hydronium jarosite, and natrojarosite at 25 °C are 1.4, 1.6, and 2.7, respectively; the minimum concentrations of potassium, sulfate, ferric, and sodium ions are 1 mM, 0.54, 1.1, and 3.2 M, respectively, at 25 °C and pH 1.23. Column tests indicate that potassium jarosite precipitation is preferential over natrojarosite. Moreover, decreased acidity (from 12 to 8 g/L), increased temperature (from 30 to 60 °C), and increased potassium ion concentration (from 0 to 5 g/L) increase jarosite precipitation efficiency by 10, 5, and 6 times, respectively. Jarosite precipitation is optimized by increasing the irrigating solution pH to 1.6. This approach is expected to reduce the operating cost of heap bioleaching by minimizing the chemicals needed for neutralization, avoiding the need for tailing pond construction, and increasing copper recovery.

Synthesis of Hydronium-Potassium Jarosites: The Effect of pH and Aging Time on Their Structural, Morphological, and Electrical Properties

Structural and morphological properties of hydronium-potassium jarosite microstructures were investigated in this work, and their electrical properties were evaluated. All the microstructures were synthesized at a very low temperature of 70 °C with a reduced reaction time of 3 h. An increase in the pH from 0.8 to 2.1 decreased the particle sizes from 3 µm to 200 nm and an increase in the aging time from zero, three, and seven days resulted in semispherical, spherical, and euhedral jarosite structures, respectively. The Rietveld analysis also confirmed that the amount of hydronium substitution by potassium in the cationic site increased with an increase in pH. The percentages of hydronium jarosite (JH)/potassium jarosite (JK) for pH values of 0.8, 1.1, and 2.1 were 77.72/22.29%, 82.44/17.56%, and 89.98/10.02%, respectively. Microstructures obtained in this work were tested as alternative anode materials and the voltage measured using these electrodes made with hydronium-potassium jarosite microstructures and graphite ranged from 0.89 to 1.36 V. The results obtained in this work show that with reduced particle size and euhedral morphology obtained, modified jarosite microstructures can be used as anode materials for improving the lifetime of lithium-ion batteries.

Synthesis of Hydronium-Potassium Jarosite; Effect of pH and Aging Time on their Structural, Morphological and Electrical Properties

Structural and morphological properties of the hydronium-potassium jarosite microstructures were investigated in this work, and their electrical properties were evaluated. All microstructures were synthesized at a reasonable temperature of 343 K with a reduced reaction time of 3 hours. Increase in the pH from 0.8 to 2.1 decreased the particle sized from 3 µm to 200 nm and increasing the aging time from 0, 3 to 7 days resulted in semispherical, spherical and euhedreal jarosite structures, respectively. A Rietveld analysis also was done, finding that increasing pH, the amount of hydronium substitution by potassium in the cationic site also increases, having a 77.72 % of hydronium jarosite (JH) plus 22.29 % potassium jarosite (JK) at pH 0.8; 82.44 % (JH) and 17.56 % (JK) at pH 1.1, and 89.98 % (JH) plus 10.02 % (JK) at pH 2.1. The results obtained in this work show that the obtained hydronium potassium jarosite microstructures with reduced particle size and euhedreal morphology can be used as anode materials for improving the life time of lithium ion batteries, due that during the analysis of the voltage obtained using electrodes made with this particles and graphite, this ranged from 0.89 to 1.36 V.