NEW MATERIALS FOR THE PRODUCTION OF REPLACEABLE PARTS OF TILLAGE AGRICULTURAL MACHINERY

The analysis of results of practical application of cast replaceable details of hinged tillage agricultural machinery at operation in a number of the agricultural enterprises of the Poltava region at processing of more than 60 thousand hectares within several years is presented. Comparative data of the resource of parts made of high-strength bainitic cast iron and steel serial analogues of domestic and foreign production are given. The advantages of the method of manufacturing by casting methods in comparison with the traditional method of manufacturing by stamping. This technology allows you to easily make adjustments to the design of the cultivator legs, thus providing a new quality of tillage and pruning of the root system of weeds, which eliminates the need for herbicides. The basis of this technology is the use of composite complex modifiers made by rolling powder mixtures of plastic and brittle components with the necessary observance of the proportions of their ratio. The use of powder rolled modifiers provides the necessary properties and structure of the cast metal required for further heat treatment. It is substantiated to obtain high wear resistance of cast products due to the appearance of TRIP-effect and constant updating of wear-resistant surface layer during operation.

Cut Stress Ring to Measure Residual Stress of Roll

Choose ductile cast iron and chilled cast iron, bainitic cast iron three kind of roll materials, respectively, after different heat treatment process, on the roll body interception stress ring specimen, determine the roll internal residual stress. Theoretically proved that the stress ring specimen stress calculation formula is derived. Determine the stress components that exist in the roll. Test results show that the effect of processing condition to eliminate stress. Residual stress in the roll in different material and different heat treatment states difference is larger.

Microsegregation in Nodular Cast Iron with Carbides

In this paper results of microsegregation in the newly developed nodular cast iron with carbides are presented. To investigate the pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The distribution of linear elements on the eutectic cell radius was examined. To investigate the microsegregation pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The linear distribution of elements on the eutectic cell radius was examined. Testing of the chemical composition of cast iron metal matrix components, including carbides were carried out. The change of graphitizing and anti-graphitizing element concentrations within eutectic cell was determined. It was found, that in cast iron containing Mo carbides crystallizing after austenite + graphite eutectic are Si enriched.

The Effect of Nodular Cast Iron Metal Matrix on the Wear Resistance

The Effect of Nodular Cast Iron Metal Matrix on the Wear Resistance The paper presents results of studies on the effect of the nodular cast iron metal matrix composition on the abrasive and adhesive wear resistance. Nodular cast iron with different metal matrix obtained in the rough state and ADI were tested. To research of abrasive and adhesive wear the pearlitic and bainitic cast iron with carbides and without this component were chosen. The influence of the carbides amount for cast iron wear resistance was examined. It was found, that the highest abrasive and adhesive wear resistance under conditions of dry friction has a nodular cast iron with carbides with upper and lower bainite. Carbides in bainitic and pearlitic cast iron significantly increase the wear resistance in these conditions. In terms of fluid friction the largest wear resistance had cast iron group with the highest hardness.