scholarly journals The Effect of Nodular Cast Iron Metal Matrix on the Wear Resistance

2012 ◽  
Vol 12 (2) ◽  
pp. 179-186 ◽  
Author(s):  
G. Gumienny
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Dry Friction ◽  
Metal Matrix ◽  
Adhesive Wear ◽  
Nodular Cast Iron ◽  
Lower Bainite ◽  
Matrix Composition ◽  
Iron Metal ◽  
Bainitic Cast Iron

The Effect of Nodular Cast Iron Metal Matrix on the Wear Resistance The paper presents results of studies on the effect of the nodular cast iron metal matrix composition on the abrasive and adhesive wear resistance. Nodular cast iron with different metal matrix obtained in the rough state and ADI were tested. To research of abrasive and adhesive wear the pearlitic and bainitic cast iron with carbides and without this component were chosen. The influence of the carbides amount for cast iron wear resistance was examined. It was found, that the highest abrasive and adhesive wear resistance under conditions of dry friction has a nodular cast iron with carbides with upper and lower bainite. Carbides in bainitic and pearlitic cast iron significantly increase the wear resistance in these conditions. In terms of fluid friction the largest wear resistance had cast iron group with the highest hardness.

scholarly journals Microsegregation in Nodular Cast Iron with Carbides

2012 ◽  
Vol 12 (4) ◽  
pp. 127-134 ◽  
Author(s):  
S. Pietrowski ◽  
G. Gumienny
Keyword(s):  
Cast Iron ◽  
Nodular Cast Iron ◽  
Eutectic Cell ◽  
Linear Distribution ◽  
Cell Radius ◽  
Iron Metal ◽  
Distribution Of Elements ◽  
Linear Elements ◽  
Bainitic Cast Iron ◽  
Matrix Components

Abstract In this paper results of microsegregation in the newly developed nodular cast iron with carbides are presented. To investigate the pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The distribution of linear elements on the eutectic cell radius was examined. To investigate the microsegregation pearlitic and bainitic cast iron with carbides obtained by Inmold method were chosen. The linear distribution of elements on the eutectic cell radius was examined. Testing of the chemical composition of cast iron metal matrix components, including carbides were carried out. The change of graphitizing and anti-graphitizing element concentrations within eutectic cell was determined. It was found, that in cast iron containing Mo carbides crystallizing after austenite + graphite eutectic are Si enriched.

Carbidic Bainitic and Ausferritic Ductile Cast Iron

2013 ◽  
Vol 58 (4) ◽  
pp. 1053-1058 ◽  
Author(s):  
G. Gumienny
Keyword(s):  
Cast Iron ◽  
Solid State ◽  
Thermal Effects ◽  
Metal Matrix ◽  
Lower Bainite ◽  
Ductile Cast Iron ◽  
Iron Metal ◽  
Derivative Analysis ◽  
Upper Bainite ◽  
Matrix Components

Abstract This article presents new kinds of carbidic ductile cast iron with different microstructures of the metal matrix. This cast iron was obtained using the Inmold method nodularisation which guarantees strong refining of graphite and the metal matrix components. A different microstructure of the metal matrix of the cast iron was obtained without any thermal treatment (unwrought) by a suitable composition of alloy additives. It was shown that by adding molybdenum, chromium, nickel and copper it is possible to obtain in the cast iron metal matrix consisting of upper bainite, its mixture with lower bainite or ausferrite in the casts with the wall thickness of 3/25 mm. The process of cast iron crystallization is presented and described with the help of the thermal and derivative analysis (TDA) curves. It also shows the thermal effects from transformation of austenite in solid state.

scholarly journals Microstructure and Tribological Properties of Fe-Based Laser Cladding Layer on Nodular Cast Iron for Surface Remanufacturing

Coatings ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 974
Author(s):  
Dongya Zhang ◽  
Zhongwei Li ◽  
Hongwei Fan ◽  
Hongbin Rui ◽  
Feng Gao
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Tribological Properties ◽  
Dry Friction ◽  
Equivalent Stress ◽  
Nodular Cast Iron ◽  
Friction Coefficients ◽  
Cladding Layer ◽  
Starved Lubrication ◽  
Lubrication Conditions

In this study, a cladding layer and nitriding layer were prepared on nodular cast iron, to provide guidance for remanufacturing of nodular cast iron. Their microstructure and composition and the tribological properties under dry and starved lubrication conditions were studied. Meanwhile, the contact stresses at different friction stages were simulated through the finite element method. The micro-hardness of the cladding layer and nitriding layer were 694 HV0.5 and 724.5 HV0.5, which were 4 times and 4.2 times higher than that of the substrate. For dry friction conditions, the wear resistance of the cladding layer and nitriding layer were 113.2 times and 65.5 times that of the substrate. For starved lubrication conditions, the friction coefficients of the cladding layer and nitriding layer were lower than that of the substrate. In addition, their average friction coefficients and wear resistance were gradually reduced with the increase in load. Contact simulation showed that the maximum equivalent stress gradually increased with the friction coefficient during the dry friction, and the peak value of von Mises stress on the nitriding layer was larger than that of the cladding layer, and the nitriding layer was more likely to yield and peel off.

scholarly journals Effect of the Carbides and Matrix on the Wear Resistance of Nodular Cast Iron

2013 ◽  
Vol 13 (3) ◽  
pp. 25-29
Author(s):  
G. Gumienny
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Quartz Sand ◽  
Nodular Cast Iron ◽  
Lower Bainite ◽  
Abrasive Wear Resistance ◽  
Surface Fraction ◽  
The Matrix ◽  
Unit Pressure ◽  
Abrasive Paper

Abstract This paper presents the results of the abrasive wear resistance of selected types of nodular cast iron, including ADI, cooperating with quartz sand and 100 grit abrasive paper. It has been shown that carbides in nodular cast iron cause an increase in wear resistance of 6 to 12% depending on the surface fraction of the carbides and type of the matrix. For the same unit pressure the mass loss of the cast iron cooperating with quartz sand is many times larger than the cast iron cooperating with abrasive paper. For both abrasives the highest wear resistance showed nodular cast iron with upper and lower bainite and carbides.

Analysis of the Structure and Abrasive Wear Resistance of White Cast Iron with Precipitates of Carbides

2013 ◽  
Vol 58 (3) ◽  
pp. 973-976 ◽  
Author(s):  
D. Kopyciński ◽  
M. Kawalec ◽  
A. Szczęsny ◽  
R. Gilewski ◽  
S. Piasny
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Abrasive Wear ◽  
Metal Matrix ◽  
White Cast Iron ◽  
Abrasive Wear Resistance ◽  
Operating Conditions ◽  
Metallographic Analysis ◽  
Abrasive Hardness ◽  
Resistance Tests

Abstract The resistance of castings to abrasive wear depends on the cast iron abrasive hardness ratio. It has been anticipated that the white cast iron structure will be changed by changing the type of metal matrix and the type of carbides present in this matrix, which will greatly expand the application area of castings under the harsh operating conditions of abrasive wear. Detailed metallographic analysis was carried out to see the structure obtained in selected types of white cast iron, i.e. with additions of chromium and vanadium. The study compares the results of abrasive wear resistance tests performed on the examined types of cast iron.

Wear Rate Prediction and Analysis of Metal-Matrix of Ni-Based Super Alloy onto Cast Iron by Laser Cladding

2009 ◽  
Vol 16-19 ◽  
pp. 1258-1262
Author(s):  
Yun Feng Zhang ◽  
Zhi Li Sun
Keyword(s):  
Cast Iron ◽  
Wear Rate ◽  
Laser Cladding ◽  
Metal Matrix ◽  
Stepwise Regression ◽  
Adhesive Wear ◽  
Matrix Composites ◽  
Rate Model ◽  
Wear Tests ◽  
Super Alloy

Metal- matrix composites layers were prepared by laser cladding with Ni-based Super-alloy onto CrMo cast iron. Applying uniform experiment design, under conditions of different velocity and load ,the wear tests of alloy layers were carried out and the stepwise regression method are used to establish the wear rate model for prediction of wear rate. It is proved that the modal is significant and represents the character of the wear trend. According to the wear rate model ,the wear characteristics are analysed and the wear mechanisms are identified. The main wear mechanism of laser cladding layer are delamination, adhesive wear and abrasive wear.

Process Optimization and Properties of Laser Cladding High Vanadium High Speed Steel Coatings on Nodular Cast Iron

2013 ◽  
Vol 712-715 ◽  
pp. 611-614 ◽  
Author(s):  
Ni Jun Xu ◽  
Jian Bin Lv ◽  
Ting Sun ◽  
Chang Sheng Liu
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Laser Cladding ◽  
High Speed ◽  
High Speed Steel ◽  
Nodular Cast Iron ◽  
Vanadium Content ◽  
Treatment Technology ◽  
Metallurgical Bonding ◽  
Steel Rolls

As withstanding very high loads, thermal cycling leading to thermal fatigue, and severe environmental in the steel industry, rolls with long service life are specially required. High speed steel with high vanadium content is a newly-developed wear-resistance material that has been studied and used in some countries for making steel rolls. As a surface treatment technology, laser cladding can fabricate coating to improve the wear resistance of substrate. In this paper, the substrates for laser cladding were nodular cast iron rolls, Nd: YAG solid pulsed laser was used to explore the feasibility of preparation high vanadium high speed steel (HVHSS) coatings. The Nd: YAG laser cladding results that the coated layers combined metallurgically with the substrate with a lot of microcracks. The average microhardness up to 650 HV is more than 2 times as high as that of the substrate. After laser remelting, a fully dense and crack free HVHHS coating with an excellent metallurgical bonding was deposited. The presence of VC in the coating mainly improves the microhardness of coating up to about 650 HV.

scholarly journals Micromechanism of Damage of the Graphite Spheroid in the Nodular Cast Iron During Static Tensile Test

2020 ◽  
Vol 4 (1) ◽  
pp. 22 ◽  
Author(s):  
Małgorzata Warmuzek ◽  
Adelajda Polkowska
Keyword(s):  
Cast Iron ◽  
Metal Matrix ◽  
Main Crack ◽  
Crack Surface ◽  
Nodular Cast Iron ◽  
Graphite Nodule ◽  
Graphite Matrix ◽  
Static Tensile ◽  
Damage Process ◽  
Graphite Spheroid

This work was focused on two particular phenomena contributing to a damage process of nodular cast iron under tensile stress: Internal destruction of graphite nodule and debonding at graphite/matrix (G-M) interface. The G-M debonding was analyzed depending on the phase characteristics of the metal matrix and with the increase in the distance of the observation field from the main crack surface. Typical morphological effects of decohesion in the graphite-matrix microregions related to an internal structure of graphite nodule were revealed and classified. The obtained results of the microscopic observations suggest that the path of both types of internal cracks in the graphite nodule passed through areas of weakened cohesion. Detailed microscopic observations allowed revealing some additional phenomena associated with G-M debonding along the G/M interface. In the most ductile of the tested alloys, with ferritic and ausferritic matrix, the G-M debonding was preceded by the formation of a layer of shifted graphene plates in the external envelope of the spheroid. In the alloys of polyphase pearlitic and ausferritic matrix, the revealed morphology of the G-M interface suggests that G-M debonding might be delayed by the interaction with some phase components as cementite lamellae and austenite plates.

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