Experimental and Numerical Study of the Effects of the Reversal Hot Rolling Conditions on the Recrystallization Behavior of Austenite Model Alloys

The experimental and numerical study of the effects of the recrystallization behavior of austenite model alloys during hot plate rolling on reverse rolling is the main goal of the paper. The computer models that are currently applied for simulation of reverse rolling are not strain-path-sensitive, thus leading to overestimation of the processing parameters outside the accepted process window (e.g., deformation in the partial austenite recrystallization region). Therefore, in this work, a particular focus is put on the investigation of strain path effects that occur during hot rolling and their influence on the microstructure evolution and mechanical properties of microalloyed austenite. Both experimental and numerical techniques are employed in this study, taking advantage of the integrated computational material engineering concept. The combined isotropic–kinematic hardening model is used for the macroscale predictions to take into account softening effects due to strain reversal. The macroscale model is additionally enriched with the full-field microstructure evolution model within the cellular automata framework. Examples of obtained results, highlighting the role of the strain reversal on the microstructural response, are presented within the paper. The combination of the physical simulation of austenitic model alloys and computer modeling provided new insights into optimization of the processing routes of advanced high-strength steels (AHSS).

Role of Strain Reversal in Microstructure and Texture of Pure Al during Non-Monotonic Simple Shear Straining

The effect of reverse straining on the microstructure, texture, and hardness of the pure Al during the single cycle of the simple shear extrusion (SSE) process is investigated. Electron backscattering diffraction (EBSD), transmission electron microscopy (TEM), and scanning transmission electron microscopy (STEM) are used for microstructural evaluations. Due to the nature of the SSE process, the direction of the shear is reversed in the second half channel. As a result, the mean misorientation angle, dislocation density, and hardness decrease. The grain size increases to some extent in the exit of the channel compared with that in the middle. The structural evolution during the single pass of SSE is described in terms of the dislocation cancelling, “untangling” of the cell walls and disintegration of the “forward” cell structure due to the reverse straining in the second half channel. Some simple shear components replace the first texture component in the middle of the channel. At the exit of the channel, the primary texture components appear somewhat confirming the strain reversal effect in the second half channel.