INNOVATIVE THREAD METHOD THROUGH CYLINDRICAL HOLES

Innovative activity in the field of engineering and technology, based on the use of best practices, contributes to scientific and technological progress in production. The latest projects in the field of technology significantly increase the technical and economic performance of enterprises. Innovative technical solutions of production nature significantly improve the structure and quality of production. Given the level of the proposed technological changes in the manufacture of threads in through holes, these innovations cover the field of combinatorial and partial. Today mechanical engineering is characterized by mechanization and automation of technological processes, a wide range of products of various parts. Among the non-detachable and detachable joints of parts, the threaded connection is the most common. Simplicity, reliability, the ability to adjust the force with which the conjugate surfaces come into contact, the possibility of repeated cycles of disassembly and assembly, etc., make this type of connection the most commonly used in mechanisms and machines of modern engineering. With the simplicity of the contact pair of threaded joints, where one of them contains the outer and the other the inner screw surface, during their manufacture there are problems that significantly inhibit production. The subject of research of this article is the solution of difficulties of manufacturing of an internal cut in through openings of small diameter by means of a tap. According to various sources, up to 80% of marriage is due to breaking taps. Studies by a group of scientists has found that more than 75% of taps break when the reverse (reverse) stroke of the tap, when the torque reaches its maximum value. The reverse scheme of production of a screw profile of a cutting surface by means of the mechanized devices and their alternative analogs, and also machines of drilling group, is offered.

Developing the Smart Sorting Screw System Based on Deep Learning Approaches

The deep learning technique has turned into a mature technique. In addition, many researchers have applied deep learning methods to classify products into defective categories. However, due to the limitations of the devices, the images from factories cannot be trained and inferenced in real-time. As a result, the AI technology could not be widely implemented in actual factory inspections. In this study, the proposed smart sorting screw system combines the internet of things technique and an anomaly network for detecting the defective region of the screw product. The proposed system has three prominent characteristics. First, the spiral screw images are stitched into a panoramic image to comprehensively detect the defective region that appears on the screw surface. Second, the anomaly network comprising of convolutional autoencoder (CAE) and adversarial autoencoder (AAE) networks is utilized to automatically recognize the defective areas in the absence of a defective-free image for model training. Third, the IoT technique is employed to upload the screw image to the cloud platform for model training and inference, in order to determine if the defective screw product is a pass or fail on the production line. The experimental results show that the image stitching method can precisely merge the spiral screw image to the panoramic image. Among these two anomaly models, the AAE network obtained the best maximum IOU of 0.41 and a maximum dice coefficient score of 0.59. The proposed system has the ability to automatically detect a defective screw image, which is helpful in reducing the flow of the defective products in order to enhance product quality.

Technological improvement of the durability of internal screw surfaces

The methods and some ways of technological improvement of the durability of internal screw surfaces are given. To increase the durability, finishing and strengthening machining with surface plastic deformation and threading with a cutter of a variable average diameter are proposed. The dependences for the specification of machining modes and the results of experimental studies of the screw surface quality parameters and wear resistance of running nuts are given.

Technological assurance of the accuracy of cycloidal helical surfaces when processing them with a non-profiled tool on CNC machines

Modern designs of volumetric machines have parts containing complex-profile cycloidal screw surfaces as working bodies. The shaping of some types of this surfaces, such as the rotor surface of a conical singlescrew compressor, is possible only through the use of non-profiled tools and using specialized machining strategies. In view of the high prospects of using such structures in astronautics, robotics, medicine in the mining industry and metallurgy, there is an urgent problem of cycloidal helical surfaces accuracy during their processing on CNC machines. This work is devoted to the study of this problem. In the course of the study, a technological approach was chosen that provides control of the shape accuracy parameters when processing these surfaces, which consists in programmed feed control during processing. An analytical formalized algorithm for calculating the amount of feed change was integrated into an automated system for calculating the tool path, which made it possible to carry out experimental processing of a series of samples. The results of a metrological study of the accuracy of the shape of samples processed using a software-implemented technique for increasing the accuracy of the cross-section of cycloidal helical surfaces are presented. The efficiency of application of the proposed technique in the processing of miniature cycloidal helical surfaces is shown. Therefore, for the singlescrew micro-dispenser selected as a characteristic part of the rotor, it was possible to reduce the deviation from the circularity of the crosssectional profile of the cycloidal screw surface by more than three times. This demonstrates the possibility of increasing the accuracy of processing a complex-shaped surface by modifying the code of the control program without using additional equipment or more advance tools.